general_E.pdf - 第4页

Intelligent Storage Management System ISM3600 Special case 15 inch case 15 inch slim case （ width 8/16 ㎜） 15 inch medium case Corresponds for various of supply style 7inch double caes 15inch case 7 inch case 7inch slim c…

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Inline high-speed, high-accurate PWB inspection
machine available for various purpose.
Acceptance of
components
Parts
warehouse
Maintenance
Collective
management
of production
situation
Production planning
and
Program creation
Shipment of
finished products
SMT Process Post-process
Assembly/
packaging
process
Automated
warehousing
Sample 3D Images*
◎
New head design automatically adjusts the centering height
based on components placed.
◎
Class leading speed, up to 47,000 cph*
³
◎
Optimum line balance and highest throughput
◎
New RF feeders are smaller, thinner, and lighter
◎
Wide component range
◎
Deal for LED products. High accuracy of diffusing lenses.
◎
Supports for XL sized board.
lifting switch
■
Placement speed
：
47,000CPH
（
Optimum)
■
Board size
： 
1,200×370
㎜
*
¹
■
Component size
：
0201*
²
~□74
㎜
/ 50×150
㎜
Fast Smart Modular Mounter
Superior Productivity. Versatility.
With the best throughput in an
advanced, all-in-one
Wide component range from 0201 (metric) to large connectors and ICs
Self-Optimizing Smart Head
Spot Soldering
Latest SMT line
Human cooperative
robot
Automatic
transport robot
Robot Cell
Insertion machine
Elevator External Module
Intelligent Storage
Management System
Multi Task Platform
Innovative production efficiency improvement in your entire factory.
Innovative production efficiency improvement
in your entire factory.
Screw fastening robot
*1
250mm conveyor extensions,
upstream and downstream.
*2
Please confirm in detail
*3
under optimal conditions
Ideal for measurement applications not only in electronic components but in all factories
Large PWB
model
Compact
model
3D ispection
model
High speed
3D inspection model
Measurement appliance
RV
series
NEW
Meets various inspection / measurement needs
1. Inspection of all impotant parts
2 .Reduction of investment cost/ inlining inspection process
3. Realization of IoT conversion throughout the factory
"Takumi head" that automatically optimizes it's height between 6
different positions based on component height. Tact time is
optimized by keeping the head as close to the PCB as possible
for the components placed.
component
height
PWB
ex：component height 6mm
ex：component height 20mm
25㎜
1㎜
6㎜
12㎜
20㎜
3㎜
NEW
□33.5□20
0201
0603
1005
1608
AL CN
SOT
SOP
QFN
QFP
Card Slot
Big AL CN
DI ㎜ CN
Lead Long CN
BGA
FBGA
Big QFP
□50
RS-1R component range
0402
□74
RS-1R supports components from 0201*¹(metric) up to
74mm square or 50x150 retangular parts. Component
height up to 25mm.
NEW
【Variable height of the laser sensor
in accordance with the component height】
Advanced
functionality
Component density
*1
With 10mm view camera. Please contact in detail.
PWB Visual Inspection Machine Series
Placement
speed
47,000
CPH
(optimum)
■
Board size
：
50
㎜
×50
㎜
-610
㎜
×510
㎜
■
Cycle time
：
6sec+Printing time
■
Printing accuracy
：
±10μm
（
6σ
）
Solder Paste Printer
High-speed and high-precision printer
equipped with "Motion Screen"
◎
Special feature "Motion Screen" adjusts printing position by moving the screen.
◎
Realizes high-accuracy positioning of ±10µm and high-speed printing within 6 seconds + printing time.
◎
"High-Speed Cleaning" and "Automatic Solder Dispenser" are available as option.
Positioning
accuracy
±10μm
■
Component speed
：
75,000CPH
（
optimum
）
■
Component height
：
03015
∼
□5
㎜
*¹
 
0603
∼
□25
㎜
*²
■
Board size
：
 ・
Single lane conveyor specification
 
50×50~510*³×450
㎜
 ・
Dual lane conveyor specification
Single lane
mode  
50×50~510*³×450
㎜
Dual lane
mode 
50×50~510*³×250
㎜
■
Head specification
 ・
P16S×P16S nozzle head
 ・
P16S×P8 nozzle head
 ・
P8×P8 nozzle head
◎
Compact design of 998mm width.
◎
Planet Head equipped.
◎
Parallel placement heads and dual lane conveyor equipped - realize high productivity
High-Speed Compact Modular Mounter
Chip mounter realizing high speed
placement of small component
Planet head technology realizes high speed and high quality placement
Wide component range
Parallel head configuration P16S nozzle head: Efficient
for placement of very small
components.
P8 nozzle head: Efficient
for the placement of
components ranging from
very small components to
25 mm square components.
Capable of
small-sized
0201
chip
*1*5
*1
 
For P16SS nozzle head
*2
 
For P8 nozzle head
*3 When using a long size PWB mode.
 
*4 For P16S × P16S nozzle head
*5
 
Please contact to us for detail.
□25□5
0402
0603
1005
1608
AL CN
SOT
SOP
QFN
QFP
Card Slot
BGA
FBGA
03015
Component range from
03015 to 5 mm square.
(P16SS nozzle head)
P8 nozzle head
placement range
Component range from
0603 to 25 mm square.
(P8*6 nozzle head)
Advanced
functionality
Component density
■
Component speed
：
52,000CPH
（
Optimum/chip)*¹
       
14,000CPH
（
IC
）
*²
■
Component size
：
0402~□50
㎜
*²
   
 
0402~□100
㎜
/ 50×180
㎜
*³
■
Board size
：
・
Single lane conveyor specification
    
50×50~610×590 / 905×590
㎜（
2 times clamping
）
・
Dual lane conveyor specification*⁴
    
50×50~360×250
㎜
/ 360×450
㎜（
single lane conveyor mode
）
■
Head specification
：
6×6 nozzle head
      
6×3 nozzle head*⁴
1,250mm
◎
Chip component Placement speed 52,000CPH(Optimum)*¹
Placement speed is increased by 24% compared with
the exsiting model.
◎
Compact design of 1,250mm width.
◎
Dual-lane production available*⁴.
*1
 
For using RX-6R
*2
 
For using RX-6B 6 nozzle head
*3
 
For using RX-6R / RX-6B 3 nozzle head
*4 Only available RX-6B
High speed flexible mounter corresponding to
wide range of components and PWB
High-Speed Compact Modular Mounter
Wide component range
DIMM
recognition
image
side top
DFFP unit
Image recognition
Laser recognition
Recognizing
component
Recognition
result(body)
Recognition
result(lead)
Recognition
image
component
image
New vision recognition method called DFFP can precisely recognize
lead tips for greater flexibility. Component such as DIMM and PCI
connectors, and large automotive parts are supported.
The laser sensor is ideal for lead tip detection leading to
improved insertion process.
Multitask Platform
Higher quality and labor savings
by automating manual insertion
Innovative production efficiency improvement in your entire factory.
□50□33.5□20
RX-6B 3 nozzle head
placement range
RX-6B 6 nozzle head
placement range
RX-6R
placement range
Advanced
functionality
Component density
998mm
Placement
speed
52,000
CPH
*1
(optimum)
Placement
speed
75,000
CPH
*4
(optimum)
Intelligent Storage Management System
ISM3600 Special case15 inch case
15 inch slim case
（
width 8/16
㎜）
15 inch
medium case
Corresponds for various of supply style
7inch double caes 15inch case
7 inch case
7inch slim case(8mm width)
Automatic supply of components for electronic
assembly. Improved production efficiency and
material control.
External setup area
Parts
warehouse
Maintenance
Shipment of
finished products
SMT Process Post-process
Assembly/
packaging
process
■
Cluster optimization
■
Flexline CAD*
Data creation function
*option
Cluster optimization groups several different production files together in a common feeder setup.
It reduces changeover time by eliminating the need to setup feeders between jobs.
Data conversion system to convert text data files generated by CAD systems or output from other
machines to JUKI data format. Users can choose from pre-defined input formats or define and save
custom conversion formats.
CAN
With RFID/CAN System
IFS-NX ensures the correct components are placed on
the PCB by verifying the part number required to the reels
used. Production cannot start if any component is
incorrect. Match is also verified every time a component
is replenished.
The location of every feeder is automatically detected when the feeder is
placed on the machine. It helps the operator’ s efficiency and provides a
double check of the location.
Option
Innovative production efficiency improvement in your entire factory.
Space savings
Reducing minim space and creating large storage space
Component controls moisturize less than 5%
【
Before
】 【
After
】
Automatic component In-Out
【
Before
】
【
After
】
Moisture control
◆
Manages remaining time
for MSD component
◆
Moisture traceabilityfeature
Maintains 5% or less
No Vacuum pack
Available a case for MSD component
◆
No operator during in-out
operation
◆
Eliminates component miss
pick up
◆
First-in First out is available
27 reels bulk in-out Pressing one button and start
Maximum 27 reels bulk component in-out
SMT Total System Software
Acceptance of
components
Automated
warehousing
Intelligent Feeder System
Parts verification
・Feeder maintenance
history management
Maintenance
Management
・Data sharing via DB server
・Machine management information
・Production program management
Database Management
*
Machine Monitoring
・External output
（ Machine operation /
production information）
・MES interface
*Please contact us for availability.
ISM InterfaceParts verification
・Parts verification
・Off-line setup function*
・Random feeder setup
・MSD*
Line management
・Parts request
・Remaining parts
management
・Real time production monitoring
・Production program creation
and editing
・Production program download
・Single job optimization
・Multi-job optimization
・Simulation
*Requires IFS-NX compatibility
Traceability
・Database management
（Search, summarize, export*）
*Traceability of JaNets is data output only