JX-350_E.pdf

Long Board SMT Placement Machine JX-350 Long Board SMT Placement Machine ■Specification ■Security Soft model item JX Series - Taking Placement to the Next Stage ※ 1 This function is supported with an option. ※ 2 When usi…

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Long Board SMT Placement Machine
JX-350
Long Board SMT Placement Machine
■Specification
■Security Soft
model
item
JX Series - Taking Placement to the Next Stage
※
1
 
This function is supported with an option.
※
2 When using 8mm tape(on a Electric double tape feeder)
※
3
 
Dimensions of machine described are for conveyor height 900mm.
※
4
 
When equipped with the long board option(1,500mm),the machine width is 2,520mm.
Recognitions system
operations system
Inspection function
Conveyor
Electrical protection
Others
Software
Component handling
and feeders
HMS
(
Height Measurement System)/Bad mark reader
HOD/Feeder position indicator/Rear Feeder-float detecting sensor
SOT direction check function
Applicability to long PWB
(
1,500
㎜)
/ Automatic board width adjustment / Support pin/Additional support
pin/support sponge for long PWB / IN.OUT buffer
Ground-fault interrupter
FCS calibration jig / Super foot / Caster / Solder lighting / Joint cable
EPU
Tape feeder
(8㎜
~72
㎜)
/ Stick feeder / Matrix Tray server TR5S
※
1
/ TR5S attachment kit
※
1
/ Tray Holder/
Tray Station / Trash box
※
2
/ Splicing jig / Tape reel mounting base / Feeder Stocker /
Feeder Calibration Jig with Monitor / Inspection Calibration Jig for an Electric Feeder
■Options
※
1 TR5S installation kit is required to use the TR5S matrix tray server.
※
2 Tray station is required to use the tray holder on rear side.
Virus mesurement software White list(standard)
Power supply
Apparent power
Operating air pressure
Air consumption
Machine dimensions (W×D×H
)
※
3
※
4
Mass(approximately)
Board size
Component height
Component size
Placement speed
Placement accuracy
Feeder inputs
1 time clamping
2 times clamping
3 times clamping
※
1
Laser recognition
Optimum
IPC9850
Front-side fixed mechanical
feeder bank(Standard)
Front+rear-side fixed mechanical
feeder bank
※
1
 
Front+rear-side fixed electrical
feeder bank
※
1
650
㎜
×360
㎜
1,200
㎜
×360
㎜
1,500
㎜
×360
㎜
6
㎜
/12
㎜
0603(0201)~□33.5
㎜
32,000CPH
21,000CPH
±0.05
㎜
(Cpk
≧
1
)
Max.40 in case of 8mm tape
Max.80
Max.160
※
2
200 to 415VAC,3-phase
2.2kVA
0.5±0.05MPa
50L/min
1,920×1,580×1,500
㎜
1,670kg
May-2019/Rev.04
※
Please refer to the product specifications for details.
Long Board SMT Placement Machine
Expanded versatility for LED production and more!
JX-350 is now available with faster placement speed
and improved placing ability
Capable of up to 1,500 mm long board
production, top class board size in industry.
※
High-precision placement of diffusion lenses
This model is capable of 650 mm width PWB production
with one clamp (standard).Long board production up to
1,500 mm is available, top class board size in industry.
※
For long board production requiring several clamps, the
machine can set the placement area for each clamp and
optimize the placement distribution in order to improve the
productivity significantly.
Placement speed of 32,000 CPH (optimum)
18% improvement over existing model
Improved placement quality
Component release is monitored by the laser sensor to
ensure components are not picked up after placement.
Blow-off can be set for components with sticky top surfac-
es.
32,000
CPH
(
optimum
)
JUKI laser centering for high speed, high accuracy
placement
Placement speed of 32,000 CPH is achieved by a lighter weight beam and revised head drive
control, resulting in an 18% speed improvement over the existing model.
Independent AC servo motor control for each Z and θ axis of the nozzle head enables precise
adjustment of nozzle height and angle for high accurate placement.
Various supply methods
※1
Screw-type nozzles enable pick, recognition and placement of 6 large components, up to 25 mm diameter, and diffusion
lens in one pass.Reduced head unit movement improvise productivity significantly.
TR5SNX
Users can choose either electrical or mechanical tape
feeder specification. Rear side bank can also supply com-
ponents
※1
, capable of feeder, tray and matrix tray server
TR5S.
※2
Improved versatility allows both chip and tray components
to be placed.
Alternate pick by screw-type nozzles
※
achieves high-speed placement for large component up to 25 mm diameter.
JUKI laser technology realizes highly accurate placement of diffusion lens by recognizing the main orientation.
Independent control of head units Z and θ axis achieves precise placement of large diffusion lens, avoiding interference
from other nozzles.
Tray supply
Component
release failure
Component
released properly
OK
NG
Component release check Blow time setting
Component centering is done on-the-fly between the pick
position and placement location by the integrated laser
sensor.
Pick and place method by alternate pick
Recognize 2,4,6 place 2,4,6 place 1,3,5
④
⑤ ⑥
LNC60
Pick 1.3.5 Recognize 1.3.5 Pick 2.4.6
Start position
Recognition position
Pick, place position
① ② ③
25
㎜
No.1
2
3
4
5
6
Centering method
○
×
Orientation determination by laser recognition Diffusion lens placement
1,500
㎜
6 components placement for one pass
Long board placement
Individual control of Z axis and θ axis
Pick and place by laser recognition
Recognition by screw-type nozzles
650mm
1,200mm
1,500mm
650mm
※
※
1
 
option
※
2
 
TR5S attachment unit is necessary.
Electric tape feeder Mechanical tape feeder
※
Available as an option.
Please contact us for details.
※
option
Laser
Laser
Vacuum
Pressure
Blow-off time
Placement head
with integrated laser sensor
Centering during
movement
32,000CPH chip (Laser centering/Optimum)
21,000CPH chip (Laser centering/ IPC9850)
One multi-nozzle laser head (6 nozzles)
From 0603(0201) to 33.5mm square components
Determination
of orientation
Laser
Vision
Diffusion lens
LED chip
Adhseive
long board production,
top class board size
in industry.
※
Capable of up to
1st placement area2nd placement area
2nd placement area 1st placement area3rd placement area
Transportation direction
Max. 6 components for one pass
Alternate pick