A3 monorail in-line AOI_.pdf - 第3页
programming mode Manual writing, automatic frame, CAD data impor t, component librar y impor t; (chargeable options: offline programming, remot e programming) Hardware p ar ts Machine size 935*1310*1450mm (L *W*H) does n…
A3 monorail online AOI: A is the abbreviation of Automatic. Automatic means automatic, which
means online AOI that automatically enters and exits the board. 3 refers to the third generation software and also refers to the third generation AOI.
Applies to:
1. The degree of automation is higher, and it is suitable for testing products with a single product, large quantity, and stable quality.
2. Suitable for online inspection before and after the furnace.
Features:
1. Use EVOC industrial computers - China's special computer R&D base and the first brand of industrial computers in China.
2. Marble platform - plane accuracy within 3μm (0.003mm). It has small deformation, high hardness, corrosion resistance, accuracy is almost not affected by
temperature changes, and the accuracy can be more than 1,000 times that of the cast iron platform.
3. It can be connected to the Internet for remote programming, debugging, viewing and other operations.
4. Can remotely connect to manufacturers and quickly solve more than 95% of problems 24/7.
5. Independently designed RRGB coaxial LED light source to ensure uniformity of light emission.
6. Multiple algorithms to easily cope with complex detection environments.
7. Automatic plate bending compensation function, flexible plate detection is also excellent.
8. SPC data statistics provide detailed data for quality analysis.
9. Alarm parameters can be set, and the same error will automatically alarm multiple times to remind the previous stage to change the process and prevent
rework caused by a large number of defects in the later stage.
model A3
Application scope Suitable for online inspection before and after reflow soldering
Software part operating system Windows7, Windows10
Software version V3.0
software algorithm
OCV algorithm, OCR algorithm, TOC algorithm, Histogram algorithm, Match algorithm, Short algorithm, Other
algorithm, PIN algorithm, Length algorithm, Hole algorithm, CREST algorithm, Pole algorithm, Offset algorithm,
Compare algorithm, Padplace algorithm and other algorithms, system Automatically set parameters according to
different detection points
programming mode
Manual writing, automatic frame, CAD data import, component library import; (chargeable options: offline
programming, remote programming)
Hardware parts Machine size 935*1310*1450mm (L*W*H) does not include the height of the signal light
Machine weight About 850KG
camera pixels 500 million pixels 12 million pixels
Resolution/Visual
Range/Speed
Standard configuration:
15μm/Pixel FOV: 36mmx30mm Detection speed <20
0ms/FOV
option:
20μm/Pixel FOV: 48mmx40mm Detection speed <20
0ms/FOV
option:
25μm/Pixel FOV: 60mmx50mm Detection speed <20
0ms/FOV
option:
10μm/ Pixel FOV: 24mmx20mm detection speed <2
00ms/FOV
Standard configuration:
15μm/Pixel FOV: 60mmx45mm Detection speed <200ms/FO
V
option:
10μm/Pixel FOV: 40mmx30mm Detection speed <200ms/FO
V
option:
7μm/Pixel FOV: 28mmx21mm Detection speed <200ms/FOV
option:
3.45μm /Pixel FOV: 13.80mmx10.35mm detection speed <20
0ms/FOV
light source High-brightness RRGB coaxial ring-shaped tower LED light source (color light)
Conveyor system
Bottom-up fixing, automatic compensation for PCB/FPC bending deformation, automatic in and out of boards,
automatic width adjustment of flat belts
Conveyor height
above ground
890 to 980 mm
Conveyor flow
direction
Can be set left to right or right to left
platform marble platform
X/Y platform driver Screw and AC servo motor drive, PCB/FPC fixed, Camera moves in XY direction
power supply AC220V 50/60Hz less than 1.5KVA
air pressure 0.4-0.8Mpa
Operating
environment
temperature and
humidity
10-35℃ 35-80% RH (no condensation)
Functional part
Test content
Offset, less tin, too much tin, short circuit, missing parts, skew, tombstone, side-standing, flipped parts, wrong parts,
damage, polarity, empty soldering, empty soldering, glue overflow, tin holes, pins not coming out, etc. bad apperance.
PCB/FPC size range 50*50mm (min) ~ 450*600mm (max)
PCB/FPC thickness
range
0.3 to 5mm
PCB/FPC clamping
system edge
clearance
TOP: 3.5mm Bottom: 3.5mm
Greater PCBA/FPCA
weight
3KG (overweight can be customized)
PCB/FPC curvature <5mm or 2% of PCB diagonal length
PCB/FPC upper and
lower clear height
PCB/FPC top side: 30mm PCB/FPC bottom side: 90mm
smallest component 3.45μm: 01005chip & 0.3 pitch IC
Barcode function Automatic barcode recognition (1D or 2D code)
Special features
Supports automatic program retrieval, multi-connected board multi-program detection function, front and back
program detection function; can check 0-359° rotating parts (unit is 1°).
remote control
Realize remote operation through TCP/IP network, view, start or stop machine operation, modify programs and other
operations anytime and anywhere
Server mode Using a central server, several AOI data can be centrally and uniformly managed.