Yamaha_datasheet_YRM10_EN.pdf - 第4页

Com pa c t High -Speed M odular PCB ASSEMBLY SYSTEM Achieves outstanding cost efficiency and defect-free production Offers the high speed of 52,000 CPH, and multiple capabilities to handle components from 0201 to 100 x 55…

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Compact High-Speed Modular
Feature
2
Great usability
Feature
3
High-quality
production
Nozzle is automatically cleaned and its
condition is checked
Blow station automatically cleans air channel. Nozzle buffing spring and
exterior are automatically checked to see if there are any abnormalities.
Enables production under consistently good equipment conditions.
Nozzle health check
External inspection
Camera checks nozzle
abnormality
Nozzle’s buffing
spring is checked
Functionality inspection
Automatic cleaning
Automatically identifies the cause of
pickup errors and instructs improvements
Dashboard performs automatic analysis of what caused pickup
errors. It suggests replacing problematic feeders and checking the
nozzle to support maintenance and improvement for operators.
Change this feeder!
Check the
recognition data!
Automated
analysis
Checks equipment status.Checks equipment status.Checks equipment status.
OK!
Easy maintenance
Outstanding cost efficiency
RecognizeRecognize
Pickup
Mount
Recognize
Recognize
Pickup
Mount
sATS15R sATS15R
Pickup
Transport
Recognize
Transport
Mount
With a usual component
recognition camera
With a scan camera
Features YR series’ high-speed multi-purpose inline head. Supports a wide range of components from super miniature chips to large 100 x 55 mm
components without head replacement. Also realizes the high speed of 52,000 CPH, demonstrating great productivity with just one head.
Feature
1
The head side features a
component-recognition camera to
identify components during
transportation.
Shortest-route transportation from
pickup to mounting, improving
productivit y.
3216 L 100 x W 55 mm
15
mm
6.5
mm
Components
height
12 x 12 mm
Multi camera
Scan camera
QFP
Side light: NO
Side light: ON
0201
Metric base
Components sizes
High-speed multi-purpose
in-line head
Achieves high-speed mounting of
52,000 CPH (under our optimized
conditions).
Also secures an accuracy of
± 35 μm (Cpk 1.0).
Scan camera
The side-view function detects pickup status
and component presence with no time loss,
for defect-free production.
Coplanarity checker detects IC’s bended
lead before mounting, preventing defects.
Side lighting meticulously detects missing BGA balls
that cannot be detected with lighting from underneath.
The head can change speed momentarily during pickup
and mounting to maintain production and steady quality.
Compact feeder weighing under
1 kg, operable with one hand for
better work
efficiency.
Detects posture anomalies of
components before mounting
Slim and light feeder improves operability
Prevents defects from bended leads
Accurately detects BGA ball missing
Achieves steady pickup and mounting
Remaining components monitor and Auto Loading Feeder
are combined to supply components efficiently at any
chosen timing, optimizing operators’ component-supply work.
YRM10 can feature the space-saving,
cost-effective 15-magazine tray
component feeder sATS15R.
The nozzle is automatically replaced according to the
mounting PCB. The nozzle holder can be detached with just
one touch, providing ease of maintenance and changeovers.
ZSR feeder
Component
being
upside down
Standing
pickup
Highest
speed
Highest
speed
Speed
changeable
Mount
Speed
changeable
Factors that cause defects are
detected and eliminated in advance
Packed with the technology of the YRM series’ high-end systems.
Just right” small, multi-purpose high-speed mounter
Outstanding
cost performance
Achieves
high-quality production
Value-added production with mounting capability,
typically not achievable within the economy price range
Toward defect-free production with high mounting accuracy
and a wide range of functions
Easy-to-use,
multi-purpose operation
Simple, single-head operation bringing great usability
Components can be supplied “anytime”
with “no specific skills”
Efficiently supplies tray components
Nozzle is automatically replaced,
requiring no changeovers
Supports diverse PCBs with one head, achieving great productivity
Detected
Supply
route
Side
camera
Dirt inside the
shaft is blown away
Dirt is removed
with air blowing from
the side of the nozzle
Large BGA
Large QFP
Connectors
SOP
TSOP
CSP
Transistors
LED
BGA
Long connectors
Card connectors
USB Connectors
AEC
Nozzle holder
Nozzle holder
detaching lever
NG NG
Multi camera
with
coplanarity
checker
Transport
Pickup
Recognize
+
Transport
Mount
Transport
YRM10
Compact High-Speed Modular
YRM10
Compact High-Speed Modular
Compact High-Speed Modular
Feature
2
Great usability
Feature
3
High-quality
production
Nozzle is automatically cleaned and its
condition is checked
Blow station automatically cleans air channel. Nozzle buffing spring and
exterior are automatically checked to see if there are any abnormalities.
Enables production under consistently good equipment conditions.
Nozzle health check
External inspection
Camera checks nozzle
abnormality
Nozzle’s buffing
spring is checked
Functionality inspection
Automatic cleaning
Automatically identifies the cause of
pickup errors and instructs improvements
Dashboard performs automatic analysis of what caused pickup
errors. It suggests replacing problematic feeders and checking the
nozzle to support maintenance and improvement for operators.
Change this feeder!
Check the
recognition data!
Automated
analysis
Checks equipment status.Checks equipment status.Checks equipment status.
OK!
Easy maintenance
Outstanding cost efficiency
RecognizeRecognize
Pickup
Mount
Recognize
Recognize
Pickup
Mount
sATS15R sATS15R
Pickup
Transport
Recognize
Transport
Mount
With a usual component
recognition camera
With a scan camera
Features YR series’ high-speed multi-purpose inline head. Supports a wide range of components from super miniature chips to large 100 x 55 mm
components without head replacement. Also realizes the high speed of 52,000 CPH, demonstrating great productivity with just one head.
Feature
1
The head side features a
component-recognition camera to
identify components during
transportation.
Shortest-route transportation from
pickup to mounting, improving
productivit y.
3216 L 100 x W 55 mm
15
mm
6.5
mm
Components
height
12 x 12 mm
Multi camera
Scan camera
QFP
Side light: NO
Side light: ON
0201
Metric base
Components sizes
High-speed multi-purpose
in-line head
Achieves high-speed mounting of
52,000 CPH (under our optimized
conditions).
Also secures an accuracy of
± 35 μm (Cpk 1.0).
Scan camera
The side-view function detects pickup status
and component presence with no time loss,
for defect-free production.
Coplanarity checker detects IC’s bended
lead before mounting, preventing defects.
Side lighting meticulously detects missing BGA balls
that cannot be detected with lighting from underneath.
The head can change speed momentarily during pickup
and mounting to maintain production and steady quality.
Compact feeder weighing under
1 kg, operable with one hand for
better work
efficiency.
Detects posture anomalies of
components before mounting
Slim and light feeder improves operability
Prevents defects from bended leads
Accurately detects BGA ball missing
Achieves steady pickup and mounting
Remaining components monitor and Auto Loading Feeder
are combined to supply components efficiently at any
chosen timing, optimizing operators’ component-supply work.
YRM10 can feature the space-saving,
cost-effective 15-magazine tray
component feeder sATS15R.
The nozzle is automatically replaced according to the
mounting PCB. The nozzle holder can be detached with just
one touch, providing ease of maintenance and changeovers.
ZSR feeder
Component
being
upside down
Standing
pickup
Highest
speed
Highest
speed
Speed
changeable
Mount
Speed
changeable
Factors that cause defects are
detected and eliminated in advance
Packed with the technology of the YRM series’ high-end systems.
Just right” small, multi-purpose high-speed mounter
Outstanding
cost performance
Achieves
high-quality production
Value-added production with mounting capability,
typically not achievable within the economy price range
Toward defect-free production with high mounting accuracy
and a wide range of functions
Easy-to-use,
multi-purpose operation
Simple, single-head operation bringing great usability
Components can be supplied “anytime”
with “no specific skills”
Efficiently supplies tray components
Nozzle is automatically replaced,
requiring no changeovers
Supports diverse PCBs with one head, achieving great productivity
Detected
Supply
route
Side
camera
Dirt inside the
shaft is blown away
Dirt is removed
with air blowing from
the side of the nozzle
Large BGA
Large QFP
Connectors
SOP
TSOP
CSP
Transistors
LED
BGA
Long connectors
Card connectors
USB Connectors
AEC
Nozzle holder
Nozzle holder
detaching lever
NG NG
Multi camera
with
coplanarity
checker
Transport
Pickup
Recognize
+
Transport
Mount
Transport
YRM10
Compact High-Speed Modular
YRM10
Compact High-Speed Modular
Compact High-Speed Modular
PCB ASSEMBLY SYSTEM
Achieves outstanding cost efficiency and defect-free production
Offers the high speed of 52,000 CPH, and multiple capabilities to
handle components from 0201 to 100 x 55 mm
1 STOP SMART SOLUTION
High-efficiency, defect-free production, made possible as Yamaha is a manufacturer of inspectors, printers and mounters.
QA-Option
NG
NG
Screen showing
pass or fail
Mobile
terminal
Send in Real-time
Send in Real-time
Remote station
Executing defect analysis
The target mounter will be automatically
stopped if a defect is detected.
The mounter and AOI will be linked and the mounter in question will be
instantly stopped if a defect is detected. Defect images are sent to mobile
devices so that OK/NG decisions can be made remotely. Prevents
continuous stream of defects, and quickly identifies the cause of defects.
Seamless automatic switching of production
types for efficient multi-production.
Automatic change-over function automatically switches production
program during operation, to be ready to build the next PCB type.
All recognition images are automatically saved
to identify the causes of defects.
Images of all components during pickup and mounting will be taken
and automatically saved, significantly reducing the time taken to
analyze the cause of defects.
Post Reflow
Pre Reflow Side view
Recognition SPI
Product A under
production
Automatic
change-over
Product B
under
production
B
B
A
A
B
A
Scan here to
find out more
Pickup state check
Pickup position check
Mounting position check
AOI AOIReflow Mounter SPI Printer
The models shown in the photographs in this catalog may differ slightly from the standard
specifications. Specifications and appearance are subject to change without prior notice.
Yamaha Motor Robotics division is a subsidiary of Yamaha Motor Company. Version: February 2024.
Yamaha Motor Europe N.V.
Niederlassung Deutschland, Geschäftsbereich Robotik
German Branch Office, Robotics Business
Hansemannstrasse 12 · 41468 Neuss · Germany
Tel: +49-2131-2013520
ymerobotics.info@yamaha-motor.de
www.yamaha-motor-robotics.eu
Yamaha Motor Co. Ltd., Head office Robotics Operation
127 Toyooka, Kita-ku, Hamamatsu, Shizuoka 433-8103, Japan, Tel: 81-53-525-7061
Yamaha Motor IM (Suzhou) Co. Ltd.
#8 Building No.17 East Suhong Road, Suzhou Industrial Park, China 215026, Tel: 86-512-6831-7091
Yamaha Motor IM (Suzhou) Co. Ltd., Shenzhen Branch, 1/F, Bd. 1, Yesun Intelligent Community, Guangu-
ang Rd. 1301-70, Guanlan St, Longhua District Shenzhen, Guangdong, P.R.C. China, Tel: 86-755-2393-9910
Yamaha Motor Corporation, U.S.A., IM Division (USA office)
3065 Chastain Meadows Parkway Marietta, GA 30066, Tel: 1-770-420-5825
Thai Yamaha Motor Co. Ltd. (Thailand Office), 64 Moo1, Debaratana Rd., Km 21, Tambol Srisa Jorrake Yai,
Amphur Bangsaothong, Samutprakarn 10570, Thailand, Tel: 66-96-779-7680
Yamaha Motor Parts Manufacturing Vietnam Co. Ltd. (Vietnam Office)
Lot G1-G2, Thang Long Industrial Park, Vong La Com, Dong Anh Dist, Hanoi, Vietnam, Tel: 84-24-3951-6456
Specifications
Note: Specifications and appearance are subject to change without prior notice.
L 50 x W 50mm to L 510 x W 460mm
Note 1
0201 mm to L 100 x W 55 mm, H 15 mm or less
52,000 CPH
±0.035 mm Cpk 1.0
Reel components: max. 96 types (conversion for 8 mm tape feeder)
Tray components: 15 types (when equipped with sATS15R)
3-Phase AC 200/208/220/240/380/400/416 V ± 10 % 50/60 Hz
Over 0.45 MPa, clean and dry state
L 1,254 x W 1,440 x H 1,445 mm
Approx. 1,230 kg (main unit only)
Applicable PCB
Applicable components
Mounting capability
Note 2
Mounting accuracy
Note 2
Number of
component types
Power supply
Air supply source
External dimension
Weight
Model
YRM10
Note 1: Optionally able to support lengths up to 950 mm
Note 2 : Under our optimized conditions
SEMI SMT-ELS Capable
Compatible with SEMI SMT-ELS Communication Standards (option).
Achieves seamless connection for, for example, Auto Program Change-Over, with other companiesʼ machines.