vitrox-v510i-3d-series.pdf

Front View Side View Back View T op View Specification www .vitrox.com ViT rox T echnologies Sdn. Bhd. [507043-P] 746, Persiaran Cassia Selatan 3, Batu Kawan Industrial Park, 14110 Bandar Cassia, Penang, Malaysia. T el: …

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Specification
www.vitrox.com
ViTrox Technologies Sdn. Bhd. [507043-P]
746, Persiaran Cassia Selatan 3, Batu Kawan Industrial Park, 14110 Bandar Cassia, Penang, Malaysia. Tel: [+60] 4 545 9988 Fax: [+60] 4 545 9987 Email: enquiry@vitrox.com
ViTrox Worldwide Sales & Service China Division ViTrox USA (San Jose) ViTrox Technologies GmbH
North America South America Europe Asia Pacific Tel: [+86] 512 6251 9891 Tel: [+1] 970 481 3663 Tel: [+49] 1525 3666666
[V510i 3D Series] REV04/ 08-2020
Advanced 3D Optical Inspection (AOI)
510 3D Series
i
Specification
System
System Performances
Inspection Functions
Board & Component Level Tracebility
System Hardware
Operating System
Camera & FOV Size
Optical Resolution
3D Technologies
Lighting Module
X-Y Gantry System
Conveyor Width Adjustment
PCB Dimension
Minimum PCB Size (L x W)
Maximum PCB Size (L x W)
PCB Thickness
Maximum PCB Weight
Top Clearance of PCB
Bottom Clearance of PCB
Panel Edge Clearance
PCB Transport Height
PCB Temperature
Installation Specification
Footprint
Width
Depth
Height
Weight
Electrical Supplies
Air Requirement
Software Options
Missing, Offset, Skewed, Polarity, Billboard, Tombstone, Lifted/Bent Leads, Excess/Insufficient Solder, Overturn, Bridging,
Wrong Part (OCV Marking), Pin Through Hole (Solderability & Pin Detection), Package Coplanarity, Lifted Lead (Height
Measurement), Foreign Material Detection, Polarity Dimple Measurement
Camera-Read Barcodes; External Barcode Reader Configured; OCR Capability with Batch Code Logging
V510i XXL and V510i XLW
12MP Coaxpress Camera
60x45 mm @ 15μm resolution
Default: 15μm telecentric lens*
Option: 13μm telecentric lens*
Option: 8μm telecentric lens*
Specifications are subject to change.
* Based on system configuration.
Network Offline Programming (NOLP), ViTrox Verification Tool Solution ( VVTS), ViTrox Database Statistical Process (VDSPC), V-Tune, V-ONE
V510i XXL V510i XLW
1410mm (4.6ft)
1500mm (4.9 ft)
2128mm (7.0ft)
~1350 kgs
100-120 V, 16A/200-240V, 8A Single Phase
0.6 Mpa/85 psi
1800mm (5.9ft)
2800mm (9.2ft)
2015mm (6.6ft)
~2000kg
100-120 V, 16A/200-240V, 8A Single Phase
0.6 Mpa/85 psi
SL
50x50mm (2”x2”)
620x690mm (24.4”x27.2”)
Option:
1200x690mm (47.2”x27.2”)
0.5mm-15mm (0.02” - 0.6”)
7kg (15.4lb)
Upgradeable option: 15kg (33lb)
50mm (2”)
70mm (2.76”)
3.5mm (0.14”)
856mm - 965mm (33.7” - 38”)
FDL
50x50mm (2”x2”)
DL Equal:
620x325mm (24.4”x12.8”)
Single Lane:
620x600mm(24.4”x23.6”)
Option:
DL Equal:
960x325mm (37.8”x12.8”)
Single Lane:
960x600mm (37.8”x23.6”)
0.5mm-8mm (0.02” - 0.3”)
7kg (15.4lb)
50mm (2”)
70mm (2.76”)
3.5mm (0.14”)
856mm - 965mm (33.7” - 38”)
Windows 10 Pro 64 bit
Phase Shift Profilometry’s (PSP) Methodology with 4-way projectors
Concurrent Lighting Module
Gantry Robot Systems with Linear Motor and Optical Linear Encoders
Auto Width Adjustment; Bottom-Up Clamping; In-line SMEMA
Ambient operating temperature is ~50C to 400C, maximum PCB temperature 800C.
Standard
50x50mm (2”x2”)
1321x1321mm (52”x52”)
1.5mm-10mm (0.06” - 0.39”)
15kg (33lb) or 25kg (55.1lb)
50mm (2”)
70mm (2.76”)
5mm (0.2”), Option 10mm (0.4")
856mm - 965mm (33.7” - 38”)
System
System Performances
Inspection Functions
Board & Component Level Tracebility
System Hardware
Operating System
Camera & FOV Size
Optical Resolution
3D Technologies
Lighting Module
X-Y Gantry System
Conveyor Width Adjustment
PCB Dimension
Minimum PCB Size (L x W)
Maximum PCB Size (L x W)
PCB Thickness
Maximum PCB Weight
Top Clearance of PCB
Bottom Cearance of PCB
Panel Edge Clearance
PCB Transport Height
PCB Temperature
Installation Specification
Footprint
Width
Depth
Height
Weight
Electrical Supplies
Air Requirement
Software Options
Missing, Offset, Skewed, Polarity, Billboard, Tombstone, Lifted/Bent Leads, Excess/Insufficient Solder, Overturn, Bridging,
Wrong Part (OCV Marking), Pin Through Hole (Solderability & Pin Detection), Package Coplanarity, Lifted Lead (Height
Measurement), Foreign Material Detection, Polarity Dimple Measurement
Camera-Read Barcodes; External Barcode Reader Configured; OCR Capability with Batch Code Logging
V510i 4.0 and V510i DUO
Top: 12MP Coaxpress Camera
Default: 15μm telecentric lens*
Option: 13μm telecentric lens*
Angle: 12MP Angle Camera
Specifications are subject to change.
* Based on system configuration.
Network Offline Programming (NOLP), ViTrox Verification Tool Solution ( VVTS), ViTrox Database Statistical Process (VDSPC), V-Tune, V-ONE
V510i 4.0 V510i DUO
1410mm (4.6ft)
1500mm (4.9 ft)
2128mm (7.0ft)
~1350 kgs
100-120 V, 16A/200-240V, 8A Single Phase
0.6 Mpa/85 psi
1340mm (4.4ft)
1500mm (4.9ft)
2060mm (6.8ft)
~1100 kgs
100-120 V, 16A/200-240V, 8A Single Phase
NA
Windows 10 Pro 64 bit
Phase Shift Profilometry’s (PSP) Methodology with 4-way projectors
Concurrent Lighting Module
Gantry Robot Systems with Linear Motor and Optical Linear Encoders
Auto Width Adjustment; Bottom-Up Clamping; In-line SMEMA
Ambient operating temperature is ~50C to 400C, maximum PCB temperature 800C.
Standard
50x50mm (2”x2”)
620x620mm (24.4”x24.4”)
Option:
810x620mm (31.9”x24.4”)
0.5mm - 7mm (0.02” - 0.28”)
3kg (6.6lb)
50mm (2”)
70mm (2.76”)
3.5mm (0.14”)
856mm - 965mm (33.7”- 38”)
12MP Coaxpress Camera
60x45 mm @ 15μm resolution
Default: 15μm telecentric lens*
Option: 13μm telecentric lens*
60x45 mm @ 15μm resolution
SL
30x30mm (1.2”x1.2”)
DL Equal:
330x235mm (13”x9.2”)
Single Lane:
330x420mm (13”x16.5”)
0.5mm - 4mm (0.02” - 0.16”)
3kg (6.6lb)
50mm (2”)
70mm (2.76”)
3.5mm (0.14”)
FDL
50x50mm (2”x2”)
DL Equal:
330x235mm (13”x9.2”)
Single Lane:
330x420mm (13”x16.5”)
0.5mm - 4mm (0.02” - 0.16”)
3kg (6.6lb)
50mm (2”)
70mm (2.76”)
3.5mm (0.14”)
856mm - 965mm (33.7” 38”)
Front View
Side View
Back View
Top View
V510i 3D Series WITH V-ONE
INDUSTRIES INCLUDE
The next generation solutions that provide true 3D Advanced Optical
Inspection (AOI) for the semiconductor line.
WHAT IS V510i 3D Series?
One click 2D+3D algorithms auto conversion.
Expeditious programming time.
High speed inspection and efficiency.
High production yield, throughput and quality.
Low ownership cost.
Smart Factory M2M communication through V-ONE.
BENEFITS
HARDWARE FEATURES
PROGRAMMING FEATURES
Support up to 26 types of extensive industry CAD format.
Automated Algorithm Assignment for rapid programming time and
optimal parameters from predefined golden library compliance to IPC
A-610 standard.
Automated 2D to 3D Algorithm Conversion enables easy programming.
COVERAGE
Eligible to various M2M connectivity initiatives such as
IPC-CFX, IPC-HERMES-9852, SECS/GEM, CAMX, REST
and SMEMA.
Certified with ISO 9001: 2015, CE, and TUV, ViTrox’s
products are well designed and manufactured to
deliver reliable and high-quality performance to
fulfill the stringent requirements in various industries
such as Telecommunications, Semiconductor,
Automotive, Medical/ Healthcare, and more.
Consumer
Medical/
Healthcare
Computing
Aerospace
Mobile Devices
Millitary
Industrial
Semiconductor
Others
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ProgrammingProgramming
V-tune - software
3D component - Coverage
SOFTWARE FEATURES
V-ONE enabled customizable data analytics feature to help users monitor process performance and improve
production quality.
Windows 10 Pro 64 bit
Control Tower - software
V-library as the Centralized Library and Database
management tool to ensure easy management
and standardization of libraries across machines.
Live Inspection image saving during the inspec-
tion process for easy traceability without addi-
tional inspection time.
The Control Tower Concept to manage multiple
AOI systems from remote station which aligns
with the trend of Industry 4.0.
Multi-layer and multi-angle lighting system with an
additional layer of tri-color to capture a true colour
image. (old image)
Multiple high speed and high-resolution projectors in
the 3D module to illuminate the fringe pattern lighting
from different directions to minimize occlusion. (old
image)
The methodology of high speed multi frequency Phase
Shift Profilometry (PSP) enables high productivity and
high detectability.
A wide range of vision resolution for different industries.
Specification
System
System Performances
Inspection Functions
Board & Component Level Tracebility
System Hardware
Operating System
Camera & FOV Size
Optical Resolution
3D Technologies
Lighting Module
X-Y Gantry System
Conveyor Width Adjustment
PCB Dimension
Minimum PCB Size (L x W)
Maximum PCB Size (L x W)
PCB Thickness
Maximum PCB Weight
Top clearance of PCB
Bottom clearance of PCB
Panel Edge Clearance
PCB Transport Height
PCB Temperature
Installation Specification
Footprint
Width
Depth
Height
Weight
Electrical Supplies
Air Requirement
Software Options
Missing, Offset, Skewed, Polarity, Billboard, Tombstone, Lifted/Bent Leads, Excess/Insufficient Solder, Overturn, Bridging,
Wrong Part (OCV Marking), Pin Through Hole (Solderability & Pin Detection), Package Coplanarity, Lifted Lead (Height
Measurement), Foreign Material Detection, Polarity Dimple Measurement
Camera-Read Barcodes; External Barcode Reader Configured; OCR Capability with Batch Code Logging
V510i Optimus 3D and V510i XL
12MP Coaxpress Camera
60x45 mm @ 15μm resolution
Default: 15μm telecentric lens*
Option: 13μm telecentric lens*
Option: 8μm telecentric lens*
Specifications are subject to change.
* Based on system configuration.
Network Offline Programming (NOLP), ViTrox Verification Tool Solution ( VVTS), ViTrox Database Statistical Process (VDSPC), V-Tune, V-ONE
V510i Optimus 3D V510i XL
1060mm (3.5ft)
1352mm (4.4 ft)
2028mm (6.7ft)
~830 kgs
100-120 V, 16A/200-240V, 8A Single Phase
NA
1060mm (3.5ft)
1440mm (4.7ft)
2000mm (6.6ft)
~1000 kgs
100-120 V, 16A/200-240V, 8A Single Phase
0.6 Mpa/85 psi
Standard
50x50mm (2”x2”)
510x510mm (20”x20”)
0.5mm - 4mm (0.02” - 0.16”)
3kg (6.6lb)
50mm (2”)
70mm (2.76”)
3.5mm (0.14”)
856mm - 965mm (33.7”- 38”)
FDL
50x50mm (2”x2”)
DL Equal:
510x250mm (20”x9.84”)
Single Lane:
510x420mm (20”x16.5”)
0.5mm - 4mm (0.02” - 0.16”)
3kg (6.6lb)
50mm (2”)
70mm (2.76”)
3.5mm (0.14”)
856mm - 965mm (33.7”- 38”)
Windows 10 Pro 64 bit
Phase Shift Profilometry’s (PSP) Methodology with 4-way projectors
Concurrent Lighting Module
Gantry Robot Systems with Linear Motor and Optical Linear Encoders
Auto Width Adjustment; Bottom-Up Clamping; In-line SMEMA
Ambient operating temperature is ~50C to 400C, maximum PCB temperature 800C.
Standard
50x50mm (2”x2”)
460x690mm (18.1''x27.2'')
0.5mm - 7mm (0.02” - 0.28”)
3kg (6.6lb)
50mm (2”)
100mm (3.93”)
3.5mm (0.14”)
856mm - 965mm (33.7”- 38”)
FDL
50x50mm (2”x2”)
DL Equal:
460x325mm (18.1”x12.8”)
Single Lane:
460x600mm (18.1”x23.6”)
0.5mm - 7mm (0.02” - 0.28”)
3kg (6.6lb)
50mm (2”)
100mm (3.93”)
3.5mm (0.14”)
856mm - 965mm (33.7”- 38”)
Front View
Side View
Back View
Top View