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ONYX 1000 – FULL Y AUTOMA TED REP AIR OF SMD CIRCUIT BO ARDS Swiss Engineering APPLICA TION RANGE Repairs Misaligned equipment can be precisely repositioned and faulty components can be reliably r eplaced. Prot otyping T…
ONYX 1000
The ONYX 1000 is the only truly fully automated rework solution on a large platform that allows the entire process
to be completed autonomously at the click of a mouse:
• Component removal.
• Site cleaning of residual solder with ZEVAC`s unique contactless solution to maintain pad quality.
• Solder paste dispensing with integrated dispensing head (optional).
• Component pick-up from automatic feeders and wae trays.
• Fully automatic and precise component alignment and positioning (360° rotatable heads).
• Soldering process according to your predened temperature proles.
• All supported by closed-loop control systems and powerful, intuitive software.
• Large board handling for PCBs up to 630 mm x 800 mm.
• Automatic closed-loop force control of the Z-axis for automatic pick and place, contactless site cleaning, uxing,
dispensing, soldering processes in order to protect sensitive parts.
• All axes motorized with closed-loop motion control.
• State-of-the-art, easy to use and intuitive software including Vision Cognex Vpro license.
• Multifunctional robot head combining hot gas head + SMT pick & place head.
• Two automatic tool changers for the hot gas head and the pick & place head.
• MFOV system for high resolution inspection of components up to 70 mm x 70 mm (optional 110 mm x 110 mm).
• 800 W multi-function hot gas heater head:
Solder components, remove components, site clean (contactless and automatic removal of residual solder).
• Adjustable bottom preheaters with a performance of up to 12’000 W including integrated board cooling.
• 3 different controlled cooling systems to control the temperature prole with the highest precision.
• High precision closed-loop gas ow control from 8 to 80 l/min.
• Automatic contactless site cleaning for removal of residual solder with a motorized X / Y / Z system.
• Integrated dispensing head (optional).
• Automatic feeders and wae trays for component feeding.
• Integrated dipping station for ux and solder paste.
• Eight thermocouple ports for process temperature control.
• Flexible board carrier for easy handling of irregularly shaped assemblies without additional xtures.
MAIN FEATURES
Swiss Engineering
ONYX 1000 – FULLY AUTOMATED REPAIR OF SMD CIRCUIT BOARDS
Swiss Engineering
APPLICATION RANGE
Repairs
Misaligned equipment can be precisely repositioned and faulty components can be reliably replaced.
Prototyping
The ONYX 1000 can automatically assemble and solder components on small and large PCBs with high eciency.
It allows the reuse of expensive components that have already been used.
Post-assembly
Components that are missing at the time of assembly can be placed and soldered later, or individual components that
cannot be handled by the existing production machines can be retrotted with the ONYX 1000.
Assembly
The ONYX 1000 provides an ecient solution for assembling PCBs with a small number of components.
Components
ZEVAC’s standard gas nozzles from the proven ONYX and DRS selective soldering machines can be used on the
ONYX 1000 without modication. The ONYX 1000 can easily handle all electronic SMD components and all customer
specic
components.
Reuse, Recycle, Upcycle
Salvage components from defective products, replace them, reball BGAs, update PCBs with the latest generations of
components, upgrade, redesign, extend product life and reduce e-waste.
REDUCE OPERATOR INFLUENCE ON YOUR RESULTS
Because the ONYX 1000 can run your entire process automatically, the operator is reduced to a supervisory role and
does not inuence the machine‘s results. Quality is assured and consistent, regardless of who starts the programme,
and process knowledge is stored in the machine. The operator has time to ensure component availability and monitor
multiple systems in parallel.
MORE WORKSPACE
The ONYX 1000 is the evolution of the proven ONYX 500. Its exibility has been further enhanced by the ability to divide
the work area so that each process step can be carried out independently at its own temperature level.
For example, a cold zone for dispensing applications using the integrated dispensing head, before moving the PCBs to a
warm zone for soldering activities.
TECHNICAL DATA
Product designation ONYX 1000
Max. board size (W x D) 800 mm x 630 mm
Robot travel area 730 mm x 1200 mm
Board thickness range Up to 10 mm
Max. component height 20 mm bottom side (30 mm optional)
48 mm top side (including board thickness)
Max. part size Standard 70 mm x 70 mm (up to 110 mm x 110 mm optional)
Vision system object size 0.1 mm x 0.1 mm - 110 mm x 110 mm
Component and board illumination Adjustable LED lights
Top heater power 800 W
Hot gas ow range 10 - 80 l/min (closed-loop controlled ow)
Preheater system 8 independent zones of 1500 W each
Heated area: 650 mm x 860 mm
Hot gas pressure 4 – 6 bar
Temperature range 20 - 475 °C
Hot gas Air or nitrogen
Cooling gas Heater element by-pass pneumatic system
Power requirements 3 x 400 / 230 VAC 3 PNE 50 HZ 16 A
Controller Computer controlled, Windows, VisualONYX
TM
Dimensions (W x D x H) 1820 mm x 1450 mm x 1720 mm
Weight ca. 900 kg
DIMENSIONS
Vogelherdstrasse 4
4500 Solothurn
Switzerland
info@zevac.ch
Tel. +41 32 626 20 80
Fax +41 32 626 20 90
ZEVAC
www.zevac.ch