XLS-series-EN_Feb2023.pdf
Y OUR ALL Y IN TECHNOL OGICAL DISCOVER Y, AL WA YS . DISPENSING AND MOTION SYNCHRONIZATION TECHNOLOGY The packaging process of mini LED includes the use of high viscosity optical glue to separate the RGB chips and fillin…
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OUR ALLY IN TECHNOLOGICAL DISCOVERY, ALWAYS.
DISPENSING AND MOTION SYNCHRONIZATION
TECHNOLOGY
The packaging process of mini LED includes the use of high
viscosity optical glue to separate the RGB chips and filling the
space (dam) separating the chips with glue. In order to achieve
the light emitting effect, the glue that separates the chips must
maintain the same glue height at the intersection. Our solution
which utilizes piezoelectric dispensing technology is capable of
dispensing at high speed with precision to deliver the uniform
height requirement.
LARGE PANEL SPLICING SEAM FILLING
Large mini LED panel splice needs to be filled accurately. Laser
is used to detect the glue height at high speed and automatic
filling is done when insufficient amount of glue is detected. Our
solution uses self-developed image alignment technology to
intercept the seam coordinates, and accurately complete the
function of automatic filling.
HIGH SPEED SOLDER DISPENSING
High-speed spraying of versatile glue on glass
or other substrates can reach a dispensing
speed of 720,000 dots/hr or higher with
minimum dot of 150μm.
MINI/MICRO LED PACKAGING APPLICATIONS
XLS Series
Micro Fluid and Advanced
Packaging Technology
HIGHEST ACCURACY IN THE MARKET
XLS is developed for micro fluid packaging
process where dispensing applications require
extreme precision in repeatability and position
accuracy. XLS is designed to deliver up to
±3μm repeatability, ±6um position accuracy
and ±10um jet dispensing accuracy from a
robust machine body with compact dimensions
and light weight. XLS' Z-axis payload is as high
as 15kg, making it capable of carrying different
dispensing tools, cameras, laser height sensors,
curing device and etc for different process
requirements.
Y
OUR ALLY IN TECHNOLOGICAL DISCOVERY, ALWAYS.
MOST ADVANCED DISPENSING SOFTWARE V2K
V2K is an unique software developed over a decade by K&S software team, and is capable of controlling the
motion integrating intuitive vision teaching and alignment to achieve the desired dispensing pattern at very high
speed. Some of features include :
Alignment on fly
Dots on demand : synchronized motion and jetting speed, eliminating snake head phenomenal
Jetting on fly
Height detection on fly
3D dispensing
Auto refill
Dispensing volume auto adjustment according to the dispensing gap dimensions
DISPENSING WITH AOI CAPABILITY
Post dispensing AOI is becoming mandatory as miniaturization of components requires dispensing patterns
to shrink regardless of dots, line, bead or curve with some applications requiring less than 100μm dot size. XLS
machines has the option to use the on-board camera or link to a standalone AOI machine to do post dispensing
inspection. K&S dispensing AOI is capable of inspecting line width, dispensing height, air bubble, overflow and
satellite.
VERSATILE DISPENSING APPLICATORS FOR ALL PRECISION APPLICATIONS
Piezo jet valve for high speed jetting
Progressive Cavity Pump (PCP) for precision high viscosity contact dispensing
Deposition pump for < 150μm dispensing
Solder paste jetting valve
Ultrasonic spray valve
High precision air spray valve
Robot Specications :
X-Y-Z Max Travel ：580mm x 620mm x 50mm
X-Y Dispensing Area ：420mm x 360mm x 50mm
Dimensions：1100mm(W) x 1140mm(D) x 1600mm(H)
Dimensions：1200mm(W) x 1300mm(D) x 1900mm(H)
Robot Weight：1900 kg
XYZ Speed(mm/sec)：1000, 1000, 250mm/sec
XYZ Acceleration(mm/sec²)：0.5G, 0.5G, 0.25G
Repeatability(XYZ ±μm @3Sigma)：1.5, 1.5, 3
Position Accuracy(XYZ ±μm @3Sigma)：3, 3, 6
Resolution(XYZ μm)：0.5, 0.5, 0.5