Y-MU231_Brochure_eng_2014-07(lett-LR).pdf - 第4页
Y .AI for ful ly automatic in spe ctio n Y .A I so f t war e prov ide s an obj ec tive, p re cis e and r epe at able ins pe c tion of X-r ay imag es a t a spe ed f ar sup eri or to the a bilit ies o f a human op era tor …
1 Y.MU231 cabinet
2 Finished wheel
3 Calibration step wedge
1
Inspection items Y.MU231 Y.MU231 XL
Wheels:
4J x 12" to
12J x 20"
4J x 12" to
12J x 24"
Height, incl. sprue (max.)
350 mm 400 mm
Diameter (max.)
550 mm 650 mm
Weight (max.)
30 kg 50 kg
Inspection item temperature
5° C – 100° C 5° C – 100° C
Radiation-shielded cabinet Y.MU231 Y.MU231 XL
Dimensions (W x H x D)
3,150 mm x 2,300 mm
x 2,400 mm
4,500 mm x 2,250 mm
x 2,800 mm
Service doors
2,000 mm x
1,000 mm
2,000 mm x
1,000 mm
Leaded-glass pane
400 mm x 600 mm 400 mm x 600 mm
Weight
7,500 kg 7,000 kg
Connection height
conveyor system
800 mm 800 mm
2 3
X-ray system
Model
Y.TU160-D05
Tube voltage
8 kV – 160 kV
Tube current
(max. at 160 kV)
6,25 mA
Power output (max.)
1.000 W
Focal-spot size (EN12543)
1.0 mm x 1.0 mm
Connection values
Environmental temperature
5° C – 35° C
Air humidity (max.)
80%, not condensing
Power connection
3 N PE 400 VAC +10% – 15%, 50/60 Hz
Energy consumption
4.5 Kw
Compressed air
4,000 l/h, min. 5 hPa
2 YXLON. X-ray technology at its best.
Task
As with nearly all casting techniques, irregularities can
occur during the production of cast aluminum wheels, too.
They are not allowed to endanger wheel stability, and any
optical defects on the surface are not permitted, either.
The Y.MU231 X-ray system finds these irregularities with
consistent reliability.
The greater part of the inspection takes place using
individual images which, when viewed together, cover the
entire wheel. The inspection decision is made either by
the operator or by Y.AI software using ADR (automatic
defect recognition). Depending on the case involved, the
wheel can also be X-rayed in manual mode.
The leading wheel inspection system
With over 200 systems sold, the Y.MU231 family is the most
successful X-ray-based wheel inspection system of all
time. Especially its robustness and the high uptime
associated with this make it the most popular system in
the world.
Operating console for foundries
The operating console is customized to meet the require-
ments of modern foundries. Equipped with industrial
proven components and climatization as a standard, the
console is suitable for harsh environments. It has been
designed as an upright console to ensure easy accessibility.
All relevant information can be captured at the console at
a glance. From the X-ray control unit to an industrial PC
and on to Y.AI software using ADR, everything is housed
in one console.
Options
YXLON offers a multitude of options for the Y.MU231
family:
■
Y.AI for fully automatic X-ray inspection
■
L-chain for the highest upring and accurate positioning
■
Automatic wheel recognition system
■
Statistics server to improve the casting process
■
Step wedge for regular auditing of image quality
■
Calibration wheel for comparing multiple systems
■
Digital camera for image intensifier
■
9-inch Y.XRS233 image intensifier
■
12-inch Y.XRS303 image intensifier
■
Motorized magnification axis
1 As-cast wheels
2 Y.MU231
operating console
2
1
Y.AI for fully automatic inspection
Y.AI software provides an objective, precise and repeatable
inspection of X-ray images at a speed far superior to
the abilities of a human operator. Meanwhile nearly all
systems delivered include this option.
Each region of the wheel can be tested while applying
different specifications for inspection. The quality called
for in each particular region is attained while achieving a
minimum of pseudo-rejects.
Extensive statistics regarding wheel inspection are
generated via the software. They can be retrieved in real
time and merged on a statistics server. This data helps to
enable targeted interventions within the casting process.
After a short time, the success of such interventions can
already be controlled on the next wheel.
1 X-ray image of the hub
2 X-ray tube
3 Wheel and detector
2
1
3
Assured quality at all times
In the case of Y.MU231 together with Y.AI software,
inspection quality can be safeguarded at any time. Upon
commission of operation, a comparison between systems
is achieved and logged using a calibration wheel. The
spread in measurement findings can be calculated via
a repetition test. This is then taken individually into
consideration in terms of the tolerances stipulated by a
given inspection specification.
The step wedge tests the imaging system consisting of
an X-ray tube and detector automatically according to a
defined interval, then archives the results. This ensures
that quality specifications are always being fulfilled. Aging
processes are visualized like this, enabling replacement to
be scheduled preventively and on a timely basis.
Following installation of a new inspection program, a
document is generated that contains the new settings. All
modifications made later on are recorded. The system’s
inspection quality and its readiness for deployment are
thus assured at all times.
Data subject to change without notice. 9499.211.22031.OG04
Technology with Passion
COMET Technologies USA, Inc.
5675 Hudson Industrial Parkway
Hudson, OH 44236
Phone: 234-284-7849
877-XRAY-100
(877-972-9100)
Fax: 234-284-7886
yxlon@yxlon.com
www.yxlon.com
2370 Bering Drive
San Jose, CA 95131
Phone: 877-XRAY-100
(877-972-9100)