ASM-SIPLACE-Reference-Datasheet-GrundigBS_EN.pdf

Grundig Business Systems and SIPLACE No problem handling 01005 The Challenge Recently a large electronics manufactu- rer in the telecom fi eld contacted Grundig Business Systems with a request to produce sophisticated dev…

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Grundig Business Systems and SIPLACE
No problem handling 01005
The Challenge
Recently a large electronics manufactu-
rer in the telecom fi eld contacted
Grundig Business Systems with
a request to produce sophisticated
development boards in runs of 50 to
1,000 units. One of the client’s
prerequisites was Grundig’s total
mastery of the entire 01005 placement
process.
“To meet our customer’s requirements
and be able to place 01005 components
in large quantities we contacted the
SIPLACE team. At Grundig Business
Systems we have used SIPLACE
machines for over ten years and have
always been able to meet our targets,”
confi rms Martin Halwas.
The SIPLACE Solution
As it turned out, the SIPLACE SX1 was
the best fi t for Grundig Business
Systems’ requirements. The new
machine is equipped with the highly
fl exible SIPLACE MultiStar head, which
handles the complete range from tiny
01005 to components with dimensions
of up to 50 x 40 mm.
Features of the SX-Series such as the
adjustable conveyor speed, the
automatic determination of the optimum
placement sequence with the SIPLACE
Precedence Finder and programmable
speed profi les for the placement heads
make this state-of-the-art placement
platform the ideal solution for the 01005
process.
Grundig Business Systems
With 125 employees and headquarters
in Bayreuth, Germany, Grundig Busi-
ness Systems has produced profes-
sional dictating machines for over 50
years. The company is also an expert
in contract manufacturing in the areas
of electronics and mechatronics. Today
these EMS activities account for 50
percent of the overall business. The
spectrum ranges from SMT and THT
placement to complete production
services for the automotive, industrial
electronics, power plant technology
and medical technology industries. The
company develops, builds, packages
and ships its products on site.The com-
pany has always paid special attention
to making its production facilities as
fl exible and modern as possible. “Our
customers come from different areas in
the electronics manufacturing fi eld. We
guarantee that we can turn their requi-
rements into real products,” says Martin
Halwas, production manager at Grundig
Business Systems.
“We have been working with SIPLACE for decades. Again and again it
turns out we share the same philosophy: There is no such thing as ‘no can
do’.” Martin Halwas, head of production
Both OEM and EMS manufacturer:
fl exible production
SIPLACE SX: high precision for
01005 placement
SIPLACE MultiStar: fast and easy
placement of all standard
components
Complex development boards with
high quality requirements
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Str. 44 – 81379 Munich, Germany
Phone: +49 (89) 20800-0 – Fax: +49 (89) 20800-27438
www.siplace.com – siplace.de@siplace.com
The information provided in this brochure contains merely general descriptions or characteristics of performance with in actual case of use do not always as described
or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in
the terms of contract.
“We don’t just produce circuit boards,
we also offer our customers consulting
and development services based on
our many years of experience as an
electronics manufacturer. We produ-
ce our own products as well as our
contract jobs with SIPLACE equipment.
Especially when it comes to complex
technologies like 01005 placement,
Grundig Business Systems and the
SIPLACE team share the same phi-
losophy: there is no such thing as ‘no
can do’.”
A new challenge
For over 50 years, Grundig Business
Systems has produced professional
dictating machines at its Bayreuth
location. The company is also a contract
manufacturer and has developed into
one of the leading EMS providers in
southern Germany. For a special
customer job, Grundig Business
Systems recently entered new
territory with the SIPLACE team’s help.
To be able to produce development
boards, the company had to upgrade its
capabilities for the placement of 01005
components. This is a complex process
that requires state-of-the-art equipment.
By installing a new SIPLACE SX1 that
is equipped with the highly
fl exible SIPLACE MultiStar head,
Grundig Business Systems is now able
to place the tiny components quickly,
accurately and reliably.
Features of the SX-Series such as the
adjustable conveyor speed, the
automatic determination of the optimum
placement sequence with the SIPLACE
Precedence Finder and programmable
speed profi les for the placement heads
make this state-of-the-art placement
platform the ideal solution for the 01005
process. The 01005 nozzles are
self-cleaning with compressed air and
are automatically checked for
contaminations and wear. A component
sensor makes sure that each
component has been successfully
picked up and placed on the circuit
board. And the SIPLACE digital vision
system guarantees that each 01005
component is positioned exactly where
it should.
High-quality placement as early as in
the development stage
Grundig Business Systems produces
high-volume products in runs of up to
5 million units. One SIPLACE line
running in two shifts churns out a wide
range of products in Bayreuth. With its
highly fl exible new SIPLACE line,
the company wants to live up to its
reputation of delivering quality and
engineering “made in Germany”. “When
we talk about the typical challenges in
the telecommunications industry, we
usually mean high speed, giant lot sizes
and many product variations. But to
reach this stage, you must fi rst develop
the PCBs. This is where we come into
play as a German EMS provider. We
are familiar with sophisticated
technologies and place great
emphasis on testing and on high quality.
Our customers appreciate this,” says
Martin Halwas.
Grundig Business Systems produces
and tests the development boards in
ways that simulate the subsequent
high-volume production runs, but in lot
sizes of up to 1,000 units. Modifi ca-
tions are frequent. Since the placement
programs and components change after
one to two months, it is important to
have a rapid NPI (new product intro-
duction) process. Particularly the digital
SIPLACE vision system, which makes
it possible to teach components directly
on the line, makes it possible to easily
introduce entirtely new components.
Grundig Business Systems GmbH and SIPLACE
With a high fl exibility SIPLACE SX, Grundig Business Systems effortlessly masters the complex 01005 process while
meeting sophisticated quality requirements.
A10011-ASM-CS11-X-7600
Facts and fi gures:
Grundig Business Systems GmbH
Producing professional dictating machines
for over 50 years
Contract manufacturer for electronics and
mechatronics customers
125 employees in Bayreuth, Germany
SIPLACE SX1 with SIPLACE MultiStar
placement head
Lot sizes from 50 to 5 million
01005 placement
Topics: SIPLACE SX, SIPLACE MultiStar,
Flexibility, 01005 placement.