JM-20_维修调整要领书.pdf - 第5页
维修调整要领书 6 CAL 块 ....................................................... 6- 1 6-1． CAL 基板组的更换 ................................................ ............. 6-1 6-2． 更换取出器 .................................................…
维修调整要领书
3 贴装头周边部件 .............................................. 3-1
3-1． 电磁阀零件的更换 ............................................................. 3-1
3-1-1． 电磁阀的更换 .......................................................... 3-1
3-1-2． 过滤器的更换 .......................................................... 3-2
3-1-3． 大气开放用过滤器的更换 ................................................ 3-2
3-2． HMS 的更换 ................................................................... 3-3
3-2-1． HMS 头部的更换 ........................................................ 3-3
3-2-2． 放大器的更换 .......................................................... 3-3
3-2-3． 贴标签 ................................................................ 3-4
3-2-4． HMS 高度调整 .......................................................... 3-4
3-2-5． HMS 偏差预设置 ........................................................ 3-5
3-3． 贴装头基板的更换 ............................................................. 3-7
3-3-1． 贴装头主基板的更换 .................................................... 3-7
3-3-2． 伺服放大器基板的更换 .................................................. 3-8
4 OCC 组件 .................................................... 4-1
4-1． OCC 组件的更换 ............................................................... 4-1
4-2． CCD 摄像机、镜头的更换 ....................................................... 4-2
4-3． OCC 同轴／角度照明基板组件的更换 ............................................. 4-3
4-4． 滤光镜/光发散器的更换 ........................................................ 4-4
4-5． 对焦调整 ..................................................................... 4-6
4-6． OCC 照明的光量调整 ........................................................... 4-7
4-7． 更换 OCC 部分后的从新调整 ..................................................... 4-7
5 基板传送装置 ................................................ 5-1
5-1． 传送皮带的更换 ............................................................... 5-1
5-2． 传送皮带轮组・传送滚柱组的更换 ............................................... 5-2
5-2-1． 传送皮带轮 A 组：E21117150A0 ........................................... 5-2
5-2-2． 传送皮带轮 B 组：E20897210A0 ........................................... 5-2
5-2-3． 传送滚柱组：40138303 .................................................. 5-3
5-3． IN/OUT 马达的更换 ............................................................ 5-3
5-4． CENT 马达的更换 .............................................................. 5-4
5-5． 同步皮带的更换 ............................................................... 5-5
5-5-1． 传送宽度调整用同步皮带的更换 .......................................... 5-5
5-5-2． 传送电动机用同步皮带的更换 ............................................ 5-7
5-6． LEFT/RIGHT 传感器的更换 ...................................................... 5-8
5-6-1． LEFT/RIGHT 传感器的更换 ............................................... 5-8
5-7． WAIT/STOP/C-OUT 传感器的更换 ................................................. 5-9
5-7-1． WAIT 传感器的更换 ..................................................... 5-9
5-7-2． STOP/C-OUT 传感器的更换 .............................................. 5-10
5-8． 止动器缸筒的更换 ............................................................ 5-11
5-9． 支撑台原点传感器（BU 原点传感器）的更换 ..................................... 5-12
5-10． T-PIN 传感器的更换（选购品） ................................................ 5-13
5-11． 中心销的更换（选购品） ...................................................... 5-14
5-12． 支撑台马达的更换（BU 马达的更换） ........................................... 5-15
5-12-1． 转矩架和支撑台马达的间隙 ............................................. 5-16
5-12-2． 支撑台驱动用同步皮带的张力调整 ....................................... 5-17
5-12-3． 支撑台的平面调整 ..................................................... 5-18
5-13． 支撑台编码器的更换 .......................................................... 5-19
5-14． 后备止动器的更换（仅适用于 EN 机） ........................................... 5-20
5-15． 电磁阀 ...................................................................... 5-21
维修调整要领书
6 CAL 块 ....................................................... 6-1
6-1． CAL 基板组的更换 ............................................................. 6-1
6-2． 更换取出器 ................................................................... 6-2
6-3． 测力传感器的更換 ............................................................. 6-3
7 ATC .......................................................... 7-1
7-1． 气缸的更换 ................................................................... 7-1
7-2． ATC OPEN/CLOSE 传感器的更换 .................................................. 7-4
7-3． 速度控制器的调整 ............................................................. 7-4
8 VCS .......................................................... 8-1
8-1． 摄像机组的更换 ............................................................... 8-1
8-1-1． 54mm/27mm 视野摄像机组的更换 .......................................... 8-1
8-1-2． FFP VCS 组的更换 ...................................................... 8-3
8-2． 54mm 视野摄像机→27mm 视野摄像机变换气缸的更换 ................................ 8-5
8-3． 各照明基板的更换 ............................................................. 8-6
8-3-1． 同轴照明基板 .......................................................... 8-6
8-3-2． 下方照明基板、侧面照明基板 ............................................ 8-7
9 供料器台架 供料器台车（选购品） ............................ 9-1
9-1． 驱动基板、供料器 I/F 基板的更换 ............................................... 9-1
9-2． 供料器台架基板的更换 ......................................................... 9-2
9-3． 驱动气缸的更换 ............................................................... 9-3
9-4． 驱动气缸的速度控制调整 ....................................................... 9-5
9-5． 台架基板的更换 ............................................................... 9-5
9-6． 台架上升气缸的更换 ........................................................... 9-6
9-7． 台架上升气缸的速度控制调整 ................................................... 9-7
9-8． 台架上升检测传感器的更换 ..................................................... 9-7
9-9． 选择器的更换 ................................................................. 9-8
9-10． 机械操纵阀的更换（选购品，供料器台车） ....................................... 9-8
10 空气机器 .................................................... 10-1
10-1． 滤清器的更换 ................................................................ 10-1
10-2． 真空泵零件的更换 ............................................................ 10-2
11 有关开关类･护罩 ............................................. 11-1
11-1． 按键开关的更换 .............................................................. 11-1
11-2． 紧急停止开关的更换 .......................................................... 11-2
11-3． 护罩打开开关的更换 .......................................................... 11-3
12 供料器浮动传感器的更换·调整 ................................ 12-1
12-1． 传感器的更换和高度调整 ...................................................... 12-1
12-2． 传感器的动作确认调整 ........................................................ 12-6
13 其它机器 .................................................... 13-1
13-1． LCD 监视器 .................................................................. 13-1
13-1-1． LCD 监视器的更换方法 ................................................. 13-1
13-1-2． 接触式面板的设置 ..................................................... 13-2
13-2． 系统盘的更换 ................................................................ 13-5
13-2-1． SSD 的更换 ........................................................... 13-5
13-2-2． BIOS 的设定 ......................................................... 13-23
13-2-3． 网络的设置（要与 MI Line Optimizer 通信时设置） ...................... 13-38
维修调整要领书
13-2-4． 网络的设置（使用 DFFP 摄像机时的设置） ............................... 13-49
13-2-5． JM-20 系统程序 ...................................................... 13-57
13-2-6． JM-20 系统版本升级要领 .............................................. 13-65
13-2-7． McAfee Embedded Control ............................................. 13-71
14 电气部 ...................................................... 14-1
14-1． 电气部的布局 ................................................................ 14-1
14-1-1． 电气部的布局 ......................................................... 14-1
14-2． 电源装置 .................................................................... 14-3
14-2-1． 電源装置的构成 (L、XL 基板规格) ...................................... 14-3
14-3． 控制装置 .................................................................... 14-6
14-3-1． 控制装置的构成 ....................................................... 14-6
14-3-2． CPU 基板（40123242） ................................................. 14-7
14-3-3． 定位板（40044540） .................................................. 14-18
14-3-4． IP-X5 基板（40047528） .............................................. 14-19
14-3-5． MI FEEDER 基板（40130370） .......................................... 14-20
14-3-6． IO-20 基板（40136345） .............................................. 14-21
14-3-7． ATX 电源（40048006） ................................................ 14-23
14-3-8． 电池装置（40048007） ................................................ 14-24
14-3-9． 旧 ATX 电源→新 ATX 电源交换
14-4． XY 装置 .................................................................... 14-25
14-4-1． XY 装置构成 ......................................................... 14-25
14-4-2． XY 伺服放大器的显示器显示 ........................................... 14-26
14-5． Z/θ 装置 .................................................................. 14-27
14-5-1． Z/θ 装置的构成 ..................................................... 14-27
14-5-2． LED 显示 ............................................................ 14-28
14-6． 传送装置 ................................................................... 14-29
14-6-1． 传送装置的构成 ...................................................... 14-29
14-6-2． BASE 基板（40136346） ............................................... 14-32
14-6-3． 步进马达驱动器的调整 ................................................ 14-34
14-7． 贴装头装置 ................................................................. 14-36
14-7-1． HEAD MAIN PCB ASM（40130384） ....................................... 14-36
14-8． 有关护罩 ................................................................... 14-37
14-8-1． 操作装置的构成 ...................................................... 14-37
14-8-2． 操作开关的安装 ...................................................... 14-37
14-9． 有关 VCS ................................................................... 14-39
14-9-1． 使用基板 ............................................................ 14-39
14-9-2． LIGHT CTRL 基板（40107163） ......................................... 14-39
14-10． 有关台架 ................................................................. 14-41
14-10-1． 使用基板 ............................................................ 14-41
14-10-2．
BANK 基板 ...........................................................
14-41
14-11． 有关供应装置台架连接器 ................................................... 14-42
14-11-1． 使用基板 ............................................................ 14-42
14-11-2． FEEDER I/F 基板 ..................................................... 14-42
14-11-3． DRV 基板 ............................................................ 14-43
14-12． 有关背面监视器 ........................................................... 14-44
14-12-1． 使用基板 ............................................................ 14-44
14-12-2． USB SELECT 基板 ..................................................... 14-44