TM1834_Stride Board Buffering Function.pdf - 第4页

 SMT Software Engineeri ng Group  IMOperationsYAMAHAMOTORCO. ,LTD.   MDOC-SOFT 50038-001  4/11 5.Settings 5.1.W a y ofSettings From this version, the following settings are a dded…

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SMT Software Engineering Group
IMOperationsYAMAHAMOTORCO.,LTD.
MDOC-SOFT50038-0013/11
4.BasicSpecifications
A) Abouttheproductionboardcount
The number of produced board is counted up when the board reaches at the exit position
as before. When this function is used, the number of produced board is counted up when
the board reaches at the exit sensor because the board cannot be stopped and be
transferred to the downstream machine.
B) Aboutthelog
When there is a board between the downstream machine and the upstream machine (“the
board wait striding the machine” state), the board is treated as a board of the downstream
machine. Therefore, the transfer time from the “the board wait striding the machine” state to
the board fixing position, is measured as transfer cycle time of the downstream machine.
The transfer time of the upstream machine is displayed by reaching time to the exit position
as before.
C) Abouttherecoverymethodafterthetransfererror
When the transfer error occurred, according to the instructions of the error message, please
move the board to the transfer destination position and restart auto-running.
When the board is stacked between machines, “Ea7337: BOARD TRANSFER ERROR” is
displayed, please move the board to the wait position of the downstream machine and
restart auto-running (cf. figure 4.1).
About the other transportation errors, please refer to "Chapter.6. Error message"
Fig.4.1Recoverymethodafterthetransfererror
This Machine
The board is stacked between
machines
, and the transfer error
“Ea7337” occurred.
This Machine Upstream Machine
Upstream Machine
SMT Software Engineering Group
IMOperationsYAMAHAMOTORCO.,LTD.
MDOC-SOFT50038-0014/11
5.Settings
5.1.WayofSettings
From this version, the following settings are added on [Machine Information] - [Installation
Setting] - [Software] (See Fig6.1). When you do not use this function, please set “Disable” on
the following red frame settings.
1. [Stride Board Buffering(Upper)]
2. [Stride Board Buffering(Lower)]
5.1“InstallationSetting”screen
This function can be set individually in upstream (Upper) side and downstream(Lower) side, so
please set “Enable” / “Disable” as needed. Factory default setting is “Disable”.
SMT Software Engineering Group
IMOperationsYAMAHAMOTORCO.,LTD.
MDOC-SOFT50038-0015/11
6.Errormessages
Table5.1Errormessages
Error No Content and cause Check point
Ea2201
BOARDTRANSFERERROR
Unexpected Board is on the conveyor.
On the auto-running or the transfer, two
boards are detected at the same time.
When the stopper of the mount position is
going to rise during sync transfer, this error
occurs when the next board arrives at the
mount position.
Please
move the boards to the transfer
destination position and restart
auto-running.
When this error occurs many times, please
input a value bigger than the present value
on the machine setting [Setting] –
[Mechanical] – [Position] – [Fast Trans Delay
Timer] (note 1).
Ea3976
WARNING:StrideBoardBuffering
UpperSetting
The setting of "Upper Handling" is not
"ADVANCED_GATE" though the setting of
"Stride Board Buffering(Upper)" is "Enable".
It needs to be set "ADVANCED_GATE" so
that "Stride Board Buffering(Upper)" works
effectively.
Please confirm the settings are set as
follows.
1. [Setting] - [Installation Setting] - [Upper
Handling] : ADVANCED_GATE
2. [Setting] - [Installation Setting] - [Stride
Board Buffering(Upper)] : Enable
Ea3977
WARNING:StrideBoardBuffering
LowerSetting
The setting of "Lower Handling" is not
"ADVANCED_GATE" though the setting of
"Stride Board Buffering(Lower)" is "Enable".
It needs to be set "ADVANCED_GATE" so
that "Stride Board Buffering(Upper)" works
effectively.
Please confirm the settings are set as
follows.
1. [Setting] - [Installation Setting] - [Lower
Handling] : ADVANCED_GATE
2. [Setting] - [Installation Setting] - [Stride
Board Buffering(Lower)] : Enable
Ea7336
Unknownboardisdetectedatthewait
positionsensor
Unknown board is detected at the wait
position sensor.
The board exists though the wait positions
stopper doesn’t rise.
Please remove the board on the wait
position, and restart auto-running.
Please insert the board into the wait position
again after a board in the machine is carried
out.
Ea7337
BOARDTRANSFERERROR
The board transfer to lower machine was
failed.
The board may be caught between
machines.
Please move the board to the
board fixing
position of the downstream machine, and
start auto-running.
Ea7338
Unknownboardisdetectedattheexit
positionsensor.
Unknown board is detected at the exit
position sensor.
When the board is not necessary for the
production, please remove the board and
restart auto-running.
When the board is produced by inserting the
board to the wait position of the downstream
machine, please operate the following
procedures.
1. Reset the downstream machine and this
machine.
2. Press the [EMERGENCY STOP] button of
the downstream machine and this machine.
3. Insert the board from the exit position of
this machine to the wait position of the
downstream machine.
4. Restart auto-running.