OM-1078-002.pdf - 第6页
Contents Page Before Use .................................................................................................... 1 About the Instruction Manual ...............................................................…
About the Instruction Manual
Section 4: Maintenance and Troubleshooting
This describes periodic maintenance operations,
troubleshooting, etc., for those who use this machine.
Coverage: This covers the periodic maintenance, the
list of consumables and servicing parts,
and the troubleshooting on simple errors.
Section 5: Pneumatic and Electrical Diagrams
This provides various kinds of material such as pneu-
matic and electrical circuit diagrams for those who are
in charge of machine servicing operations.
Coverage: Pneumatic Diagram, Parts Location, Elec-
trical Circuit Diagrams, etc.
• This manual may not be copied, in whole or part, with-
out written consent of the publisher.
• This manual should be regarded as part of the ma-
chine and the contents comply with all the specifica-
tions regarding the purchased machine. Please keep
this manual within reach to serve as a handy tool in
completely understanding the workings of this ma-
chine.
• The contents of this manual are subject to change
without prior notice.
0109-001 4
AHI01EOPP
Contents
Page
Before Use.................................................................................................... 1
About the Instruction Manual .................................................................. 3
Contents ........................................................................................................ 5
Checking Items ............................................................................................ 10
1. Transfer and/or Resale of Machine ................................................ 10
2. Modification (Change of Specifications) ...................................... 10
3. Training .................................................................................................. 11
4. About Software Applications ............................................................ 11
Safety Precautions ..................................................................................... 12
1. About Safety Precaution Labels ...................................................... 12
2. Safety Requirements .......................................................................... 13
2.1 Basic Precautions .......................................................................... 13
2.2 Precautionary Items before Operation .................................... 15
2.3 Precautionary Items during Operation ..................................... 16
2.4 Precautionary Measures before Maintenance Work ........... 18
2.5 Pre-Installation Checks ................................................................ 19
3. About Warning Labels ........................................................................ 20
3.1 Warning Label Positions ............................................................... 20
3.2 Warning Labels and Description ................................................ 21
4. Safety-Related Features.................................................................... 23
4.1 Safety Switches and Sensors ..................................................... 23
4.2 Protective Sensors........................................................................ 27
Section 1 Operation (Operator)
........................................... 1- 1
1. Scope ..................................................................................................... 1- 2
1.1 What is Multi-Layer Tray Feeder? .............................................. 1- 2
1.2 Name and Function of Each Section ........................................ 1- 3
1.2.1 General View .............................................................................. 1- 3
1.2.2 Safety Devices ........................................................................... 1- 5
1.2.3 Equipment for Operations ...................................................... 1- 6
1.2.4 Main Units ................................................................................... 1- 9
1.3 Mechanism of Component Supply............................................. 1-12
2. Basic knowledge of Operation ....................................................... 1-13
2.1 Basic Operations ............................................................................ 1-13
2.2 Starting or Exiting from the Application .................................. 1-13
2.2.1 Getting Started .......................................................................... 1-13
3. Outline of Automatic Operation ...................................................... 1-14
3.1 Normal Automatic Operation ....................................................... 1-14
3.2 Inspections before Automatic Operation ................................ 1-15
3.2.1 Confirmation of Power Supply and Air Pressure ............. 1-15
3.3 Preparation before Operation .................................................... 1-15
3.3.1 Power ON Operation ............................................................... 1-15
3.3.2 "AUTO OPERATION" Windows and
Zeroing of Each Device ............................................. 1-15
0204-002 5 AHI01EOPP
0311-003 6 AHI01EOPP
Contents
Page
3.3.3 Preparation for Pallets ............................................................ 1-16
3.3.4 Procedure of Tray Attachment to Pallet ............................. 1-18
3.3.5 How to detach a tray from the pallet .................................... 1-21
3.3.6 Procedure for Pallet Insertion into Rack ........................... 1-22
3.3.7 Preparation for P.C.B.’s ........................................................... 1-23
3.4 Start of Automatic Operation ...................................................... 1-24
3.5 Temporary Stop and Restart of Automatic Operation.......... 1-25
3.5.1 Replenishment of Components ............................................ 1-25
3.5.2 Replenishment of P.C.B.’s ...................................................... 1-26
3.5.3 Temporary Stop (Pause) with [STOP] Button ................... 1-26
3.5.4 Stop Operation by Selection of "Auto Stop Mode" ......... 1-26
3.6 Interruption of Automatic Operation ......................................... 1-27
3.7 End of Automatic Operation ........................................................ 1-27
3.8 Shut-Down Operation ................................................................... 1-27
3.9 "PASS" Mode ................................................................................... 1-27
Section 2 Operation (Supervisor)
...................................... 2- 1
1. Scope ..................................................................................................... 2- 2
1.1 Outline of Machine ........................................................................ 2- 2
1.2 Specifications .................................................................................. 2- 2
1.3 Standard Accessory Parts List ................................................... 2- 4
2. Outline of Actions and Various Functions ................................... 2- 5
2.1 Outline of Actions........................................................................... 2- 5
2.2 Functions .......................................................................................... 2- 6
2.2.1 Direct Pickup .............................................................................. 2- 6
2.2.2 Variable Drawing Speed of Elevator and Pallet ............... 2- 6
2.2.3 Block Allocation Function ....................................................... 2- 6
2.2.4 Pallet Alternate Function ........................................................ 2- 6
3. Program Change Operation ............................................................ 2- 7
3.1 Scope ................................................................................................. 2- 7
3.2 Preparation for Program Change Operation .......................... 2- 8
3.2.1 Preparation for Component Library .................................... 2- 8
3.2.2 Creation of Pattern Program for Production Model ....... 2- 8
3.2.3 Registration of Pattern
Program for Production Model ................................ 2- 8
4. Menus for Automatic Operation ..................................................... 2- 8-1
4.1 "AUTO OPN." Window (Submenu) ............................................ 2- 8-2
4.1.1 "Origin/Signal Info." Tab ......................................................... 2- 8-2