167152 Issue 2 - Maintenance Manual.pdf - 第30页
PREVENTIVE MAINTENANCE MONTHLY MAINTENANCE 1.22 Maintenance Manual Chapter Issue 2, July 16 Monthly Hardware Check Machine Safety T i ck Check operation of the cover interl ock. Check operation of the Emergency S t op bu…
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
Chapter Issue 2, July 16 Maintenance Manual 1.21
Environmental Control Module Tick
Inspect the air filters clean/replace (as detailed in the equipment manual).
Check for leakage in the system.
Check the system holds the temperature (as described in the equipment manual).
Under Stencil Cleaner Tick
Remove any debris and clean the linear bearings. See Page 69.
Remove any debris and clean the magnet assemblies. See Page 69.
Check that the fabric feed mechanism operates correctly.
Check the oscillating motor moves the cleaner mechanism back and forth (Cyclone only).
Check the condition of the squeegee blades (not Cyclone). Squeegee blades must be replaced every 6 months.
Check that the cleaner mechanism raises and lowers smoothly.
Check the stencil cleaner height.
Check that the solvent dispenses and it is at a suitable pressure.
Check that solvent dispenses evenly across the fabric.
Check the condition of all hoses and connections.
Check the correct operation of the vacuum filtration unit.
Perform a USC cycle and confirm correct operation.
Pump USC Solvent for 10 seconds to keep the spray bar clear of paste.
Check external solvent tank for leaked solvent, drain into suitable solvent container. See Page 70.
Check internal solvent tank drain hose for leaked solvent, drain into suitable solvent container. See Page 71.
General Maintenance Tick
For machines with a glass cover, check the glass edges for any damage including scuffs, blisters or chips. If any
damage is found, contact your local CSG office (reference KB1477). Check the glass is fitted and aligned
correctly in accordance with KB1477.
Clean the transport rails of paste and debris.
Check the condition of the board clamps.
Clean the manual tooling plate of paste and debris, apply a wipe of light oil. See Page 53/Page 54.
Remove any debris and clean the rising table vertical linear bearing guide. See Page 53/Page 54.
Remove any debris and clean the rising table ballscrew. See Page 53/Page 54.
Remove any debris and clean the clatter bars. See Page 68.
Remove any debris and clean the transport rail vertical linear bearing guide. See Page 68.
Cycle the board clamps ensuring smooth operation.
Cycle the Test 265test 1 board on the transport rails ensuring smooth operation.
Inspect tooling pins/assemblies/modules for wear.
Remove any debris and clean the print medium splash guard (Dual Lane machine only)
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
1.22 Maintenance Manual Chapter Issue 2, July 16
Monthly Hardware Check
Machine Safety Tick
Check operation of the cover interlock.
Check operation of the Emergency Stop button.
Examine the condition of the mains input lead.
Check all earth leads and bonding points are connected.
Toggle all beacon lights.
Pneumatics Tick
Check air pressure switch is set to 3 bar.
Check the air inlet regulator is set to 5 bar.
Check pipes for air leaks.
Check and empty the air line water trap.
Check and empty the air line water trap on the Grid-Lok Control Unit
Print Carriage Tick
Inspect wiring for chaffing/drag chain for wear.
Check the vane does not foul the sensor.
Check the linear bearing guides for contamination. See Page 57.
Cycle the carriage ensuring smooth running.
Cycle the carriage, checking the belt tracking.
Check the home dimension.
Check the tension of the belt.
Rail System Tick
Inspect wiring connections and pneumatic pipes.
Check the board clamp condition for damage.
Check the board clamp bearings operate smoothly.
Check the belts for wear, ensure no slippage.
Check the belt joint condition.
Check the condition of the rail lift pillars and anvils.
Check the condition of the rails for wear.
Cycle the rails ensuring smooth travel over entire travel.
Check the rails reach the minimum width setting.
Check the rail width setting, use setting plate 140403.
Check the transport rail drive belt condition (Style 1 rising table only). See Page 53.
Check the transport rail drive belt tension is correct (Style 1 rising table only). See Page 53.
Check the rails for parallelism.
Check the rail to table height setting.
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
Chapter Issue 2, July 16 Maintenance Manual 1.23
Summary/Remarks
If used, enter ‘Yes’ in the Summary/Remarks column on Page 1