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Chapter A8 Service Manual 4022 593 51915 A.204 AX-301/501, AX-3/5 08.05 SYSTEM A08.fm A8.5.2 Recommended standar d tools Quantity Description 1 Open end/ring wrench 5 mm 1 Open end/ring wrench 5.5 mm 1 set Open end/ring …
4022 593 51915 Service Manual
08.05 AX-301/501, AX-3/5 A.203
A08.fm
Chapter A8
SYSTEM
A8.5 Tools
A8.5.1 Glossary of terms
• Recommended standard tools
Tools that are used for general purposes during service and maintenance
activities. Local purchase by the customer is expected.
• Recommended special tools
Tools that are used for specific purposes during service and maintenance
activities. Local purchase by the customer is expected.
• Recommended Assembléon tools
Tools that are used for specific purposes during service and maintenance
activities and that are available via Assembléon. Tools can be ordered sepa-
rately or as part of a tool set, using the regular commercial channels.
•Description. . . . . . Name of the tool
•Application . . . . . Indication of what purpose the tool is used for.
•Ordering code . . . . The code number with which the tool or the tool-set can
be ordered at your regional service center.
•Identification and picture
Information to identify the tool, either a picture or an
identification number if applicable, or both. The last digit
of an identification number indicates the version of a
certain tool. The higher this digit the later the tool. The
listed identification number is the minimum required
version. All later versions are compatible.
Chapter A8
Service Manual 4022 593 51915
A.204 AX-301/501, AX-3/5 08.05
SYSTEM
A08.fm
A8.5.2 Recommended standard tools
Quantity Description
1 Open end/ring wrench 5 mm
1 Open end/ring wrench 5.5 mm
1 set Open end/ring wrenches 6 - 24 mm
1 Socket screwdriver 4 mm
1 Socket screwdriver 5 mm
1 Socket screwdriver 7 mm
1 Socket screwdriver 8 mm
1 Socket screwdriver round-head 2.5 mm
1 Socket screwdriver round-head 3 mm
1 Socket screwdriver round-head 4 mm
1 Socket screwdriver round-head 5 mm
1 Allen key 0.9 mm
1 Allen key 1.27 mm
1 set Allen key 1.5 - 10 mm
1 set Allen wrenches (short)
1 set TORX screwdrivers T7 - T40
1 Screwdriver TORX T6
1 Screwdriver TORX T7
1 Screwdriver TORX T10
1 Screwdriver TORX T15
1 Screwdriver no. 1 insulated
1 Screwdriver no. 2 insulated
1 Screwdriver no. 3 insulated
1 Screwdriver no. 4 insulated
1 Screwdriver no. 5 insulated
1 Screwdriver no. 4 short
1 Screwdriver no. 4 square
1 Screwdriver clamping M2 - M3.5
1 Screwdriver clamping M3.5 - M5
1 set Precision screwdrivers
1 Phillips screwdriver no. 0
1 Phillips screwdriver no. 1
1 Phillips screwdriver no. 2
1 Measuring tape 2 meter
1 Calliper gauge 150 mm
1 set Feeler gauges 0.03 - 0.5 mm
1 ESD-set
1 Multi meter
4022 593 51915 Service Manual
08.05 AX-301/501, AX-3/5 A.205
A08.fm
Chapter A8
SYSTEM
A8.5.3 Recommended special tools
Description Application Picture
Torque wrench 5 Nm.
Allen key 3 bit
Corrective maintenance:
Y-motor replacement
Torque wrench 20 Nm.
Allen key 6 bit
Corrective maintenance:
adjustment of parallellity of
the transport plates after Z-
motor and Z-belt
replacement.
Power supply
(24 Volt, 5A)
Used when the trolley will not
come down from the base
Precision steel block
(e.g. 300 +/- 0.01 mm x 50+/- 0.01
mm x 50 +/- 0.01 mm).
Corrective maintenance:
adjustment of parallellity of
the transport plates after
Z-motor and Z-belt
replacement.
Clock gauge (1),
(range 10 mm, accuracy 0.01 mm).
Corrective maintenance:
adjustment of parallellity of
the transport plates after
Z-motor and Z-belt
replacement.
Magnetic stand (2),
(fit for clock gauge and presision
steel block).
Belt tension gauge
(Range 50-250 Hz, accuracy 2Hz).
Corrective maintenance:
belt tension check after
Z-motor, Z-belt, X-motor and
X-belt replacement.
Grease gun
(Nozzle compliant with DIN 71412).
Preventive maintenance:
lubrication.
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