YSM10安装调整(eng).pdf
For Ser v ice E n gineer Service Information SI1610004E -000= YSM10_Proced ures for the adjustmen ts required after installing a machine 1/107 MACHINE TYPE : YSM10 (KMG) 4 SOFTWARE VERSION : V4.61 STD R1.000 or later CLA…
For Service Engineer
Service Information
SI1610004E-000= YSM10_Procedures for the adjustments required after installing a machine
1/107
MACHINE TYPE : YSM10 (KMG) 4
SOFTWARE VERSION : V4.61 STD R1.000 or later
CLASSIFICATION : Installation / Adjustment & Measurement
REFERENCE : YSM10 Installation Check Sheet
SI1004008E = General procedures for carrying in and installing a machine
SI1203007E = Setting for operating the machine after installation of the machine
SI1609016E = YS Series_"Camera Acc. Copy" function
SI1609015E = YSM20&YSM40R_Adjustments by the tip recognition function
SI1107002E = YS24 Series_ CalibSm Adjustment Manual
YSM10_Procedures for the adjustments required after installing a
machine
General description
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About this document:
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No: SI1610004E-000
ISSUED DATE: February 7, 2017
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For Service Engineer
Service Information
SI1610004E-000= YSM10_Procedures for the adjustments required after installing a machine
2/107
Table of contents
1. Basic specifications and options . .................................................................................................. 4
2. Jigs and tools required for the adjustment . .................................................................................. 5
2.1 Jigs for the “Lightness” adjustment of the cameras . .................................................................. 5
2.2 board and components required for the ACP-Chip adjustment . ...................................... 5
2.3 Station and components required for the “ACP-Station” adjustment . ....................................... 6
2.4 Jigs and tools required for installing a machine . ....................................................................... 6
2.5 Other jigs required for the adjustment . ...................................................................................... 7
3. Installation of the machine. ............................................................................................................. 8
3.1 Remove the shipping brackets . ................................................................................................. 8
3.2 Positions to set the levels and production line alignment . ......................................................... 9
3.3 When the monitor interferes with the adjoining machine . ........................................................ 10
3.4 Connect to the power source and air supply . .......................................................................... 12
3.5 Connect the signal cable . ........................................................................................................ 13
3.6 Safety check before the adjustment . ....................................................................................... 13
4. Workflow before the mounting adjustment . ................................................................................ 14
4.1 Basic workflow before the mounting adjustment . .................................................................... 14
4.2 System data backup . ............................................................................................................... 15
4.3 Read the board data “MCH_SETUP” . ..................................................................................... 15
4.4 Start up the CalibSm adjustment utility . ................................................................................... 16
4.5 Axis . ......................................................................................................................................... 17
4.5.1 Check the “Motor Reference” . ............................................................................................................ 17
4.5.2 “Dual Drive Offset” adjustment for the Y-axis . .................................................................................... 18
4.6 “Orthogonalization Level” adjustment . ..................................................................................... 19
4.7 “BaseMACS” adjustment . ........................................................................................................ 22
4.8 “Vacuum Level” adjustment . .................................................................................................... 23
4.8.1 Automatic adjustment (“All Exec”) .............................................................................................. 23
4.8.2 Manual adjustment (“Manual”) . .......................................................................................................... 27
4.9 “Fiducial camera relative pos.” adjustment (Option) . ............................................................... 28
4.10 “MultiMACS Light” adjustment (Option) . .................................................................................. 30
4.11 Scan camera - “Camera Position” adjustment. ........................................................................ 31
4.12 Multi camera – “Camera Pos.” adjustment (Option) . ............................................................... 32
4.13 “Head Offset XY” adjustment . .................................................................................................. 34
4.14 Check the operation of the blow station (Option) . ................................................................... 38
4.15 “Measure s” for the side view camera . ............................................................................. 38
5. “ACP-Chip” adjustment . ............................................................................................................... 39
5.1 Requirements for the adjustment . ........................................................................................... 39
5.2 Check the option setting . ......................................................................................................... 40
5.3 Basic flow of the ACP adjustment . .......................................................................................... 42
5.4 Preparation for the ACP-Chip adjustment . .............................................................................. 43
5.5 ACP-Chip accuracy adjustment . .............................................................................................. 45
5.5.1 Start up the ACP-Chip utility and perform setting for the adjustment ................................................. 45
5.5.2 Mounting, measurement and correction by the ACP-Chip . ................................................................ 46
5.5.3 Feed back the correction values when the “AMF Index 1“ falls below 1.0 ......................................... 48
5.6 ACP-Chip adjustment for the Multi camera (Option) . .............................................................. 49
5.6.1 Camera Acc. Copy . ............................................................................................................................ 49
5.6.2 “ACP-Chip” adjustment for the multi camera . .................................................................................... 50
5.7 “AMF Index” and “VgChart” . .................................................................................................... 51
5.7.1 About “AMF Index” . ............................................................................................................................ 51
5.7.2 Check the “VgChart” window . ............................................................................................................ 52
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5.7.3 How to analyze the “VgChart” . ........................................................................................................... 53
6. “ACP-Station” adjustment (with a QFP and the Multi camera) . ........................................ 55
6.1 General description of the “ACP-Station” adjustment . ............................................................ 55
6.2 Required jigs . ........................................................................................................................... 56
6.3 Flow of the adjustment . ............................................................................................................ 57
6.4 Read the board data “MCH_SETUP” . ..................................................................................... 58
6.5 Initial setup for the FAMF station . ............................................................................................ 59
6.5.1 When using a standard FAMF station . ............................................................................................... 59
6.5.2 When using a small FAMF station . .................................................................................................... 60
6.6 Check the board data . ............................................................................................................. 61
6.6.1 Information required for the adjustment . ............................................................................................ 61
6.6.2 Change the “Board Size Height” to 10.0mm . ..................................................................................... 63
6.7 Before starting the “ACP-Station” adjustment . ........................................................................ 64
6.7.1 Setting for the items on the left side of the window . ........................................................................... 64
6.7.2 Setting for the items on the right side of the “AutoRun/Measure” window ......................................... 65
6.8 Run the program . ..................................................................................................................... 69
6.9 Check the Total Index . ............................................................................................................. 71
6.9.1 “FinishLog” confirmation window . ...................................................................................................... 71
6.9.2 Export the “Result.dat” accuracy data after the adjustment . .............................................................. 73
6.9.3 Other tabs ........................................................................................................................................... 73
6.9.4 “Feedback log” confirmation window. ................................................................................................. 75
6.9.5 Export the accuracy data “Result.dat” before the adjustment . ........................................................... 75
6.9.6 “Error Log” confirmation window . ....................................................................................................... 75
7. Items to be checked after performing the accuracy adjustment . ............................................. 76
7.1 Check the Edge clamp position . .............................................................................................. 76
7.2 “FeederPos” . ............................................................................................................................ 76
7.2.1 Feeder pickup position XY adjustment . ............................................................................................. 76
7.2.2 Feeder Pickup position Z adjustment . ................................................................................................ 78
7.2.3 Plate check ......................................................................................................................................... 79
7.3 Check the operation of the “ Change” function (Option). .................................................. 81
7.4 Check the operation of the tray changer (Option) . .................................................................. 82
8. Check the machine setting . .......................................................................................................... 83
9. Move the board data for the adjustment . .................................................................................... 83
10. Back up the system data and bring back the data . .................................................................... 83
10.1 System data backup . ............................................................................................................... 83
10.2 System full backup . .................................................................................................................. 83
10.3 How to bring back the adjusted data . ...................................................................................... 84
11. Basic adjustments required when “AMF index 1” falls below 1.000 . ....................................... 86
11.1 Flow of the basic adjustment . .................................................................................................. 86
11.2 Workflow for when “AMF Index 1“ falls below 1.000 . .............................................................. 87
11.3 Adjustments related to the mounting accuracy. ....................................................................... 88
11.3.1 Fiducial camera - “” adjustment. .................................................................................................. 88
11.3.2 Fiducial camera – “Lightness” adjustment . ........................................................................................ 89
11.3.3 Scan camera – “Lightness” adjustment. ............................................................................................. 92
11.3.4 Scan camera -“” adjustment . ....................................................................................................... 96
11.3.5 “Head Offset Z” adjustment . ............................................................................................................... 98
11.3.6 “PCB Height” adjustment . .................................................................................................................. 99
11.3.7 Multi camera – “Lightness” adjustment (Option) . ............................................................................. 102
11.3.8 Multi camera – “” adjustment (Option) . ...................................................................................... 106
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