my300-brochure.pdf - 第3页
4 5 T he ne w MY 300 P opul at e more boar ds . No t more floor spac e. Get mo re jobs done in less s pace. S witch eort lessly from full volume to batch size one. And han dle a wider range of compon ents with uncomprom …
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Introducing the new
MYPro series
The future of intelligent
productivity
The new MYPro series makes it possible to do more than ever before
within a 40% smaller footprint. Mount any component on any board.
Handle any batch or series with zero changeover times. And jet solder
paste and adhesives with high precision at record speeds. Simply put, it’s
the smartest way to boost quality and utilization across a vast range of
challenging applications.
1. More capabilities in less factory space
2. More process steps with less equipment
3. Handle a wider range of products and components
4. Less manual operation
5. Achieve higher real speed and utilization
THE FUTURE of SMT production is anything but predictable. With
rapidly changing build schedules. A proliferation of new materials and
fl uid media. And more advanced components to locate, load, mount and
trace – every day. As these high-mix challenges go mainstream and mid-
volume, real productivity and throughput su er. And we’ve only just seen
the beginning.
At Mycronic, we’ve devoted decades of experience to solving precisely
these challenges. With the world’s most fl exible electronics assembly
solutions. And the industry’s fastest, most precise jet printing and
dispensing systems.
Now, with the new MYPro series, we’ve created our most advanced
production line to date. Fully operator-independent, it ensures higher
productivity in a smaller footprint, opening your factory up to a range of
new possibilities.
It’s all part of the highly automated, just-in-time production that we call
Mycronic 4.0. Designed to enable 100% stock accuracy, full visibility
planning, automated replenishment and more, Mycronic 4.0 is our
fully integrated solution to the challenges of today’s most demanding
production environments.
Whatever your ambitions, the future is already here. In fact, it’s JUST IN TIME.
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The new MY300
Populate more boards.
Not more floor space.
Get more jobs done in less space. Switch eortlessly from full volume
to batch size one. And handle a wider range of components with
uncompromising production quality, total stock accuracy and complete
traceability down to the individual PCB ID. The MY300 delivers new levels
of precision and flexibility in a faster, smaller and smarter format.
With the MY300 you’re well equipped to handle
more jobs, boards and components every day, no
matter what the future brings. Whichever configura-
tion you choose, the new MYPro series gives you the
perfect fit for any intelligent factory, complete with
fully automated material flow, faster changeovers
and open interface software for full factory-wide
connectivity.
40% HIGHER SPACE PRODUCTIVITY
The MY300 makes it possible handle up to 224
feeder positions in a 40% smaller machine footprint
than previous models. At the same time, it enables
higher real speeds thanks to automated board train
handling, automatic conveyor width and job selec-
tion, as well as faster tool changes, which take place
while the other head is mounting. This fundamental
redesign gives you the maximum possible versatility
and utilization from your valuable floor space.
AUTOMATED BOARD TRAIN
Fully automated board train functionality is now
standard on MY300DX and MY300SX models,
which significantly increases throughput with simul-
taneous loading and unloading of multiple boards.
The MY300 series also supports manual board
handling and in-line handling of odd-shaped boards
while maintaining complete integration with your
production process.
NEXT-GENERATION PRECISION
All Mycronic pick-and-place solutions combine rigid
machine frames, advanced mounthead technology
and Automatic Thermal Adaption for the highest levels
of precision. The MY300 adds an improved linescan
vision system to take this accuracy into the next gen-
eration. It combines three programmable light sources
with either 2k or 4k resolution to ensure a future-proof
solution for the most advanced components down to
0.15 mm pitch. Both options provide extremely precise
on-the-fly positioning and inspection for any type of
miniaturized or specialized component.
EXPAND YOUR COMPONENT RANGE
Fine-pitch CSPs, FCs or BGAs. From the smallest
chip components up to 150 mm long connectors. Or
stacked, dipped and entirely new package varieties.
Whatever the next job demands, our high-speed
mountheads and state-of-the-art vision systems
make quick work of them all. Even BGAs can now
contain an unlimited number of balls in non-regular
patterns, helping you to achieve increased through-
put in a wider range of applications.
NEW OPERATOR-FRIENDLY DESIGN
Now more user-friendly and accessible, the new
MY300 platform is designed to make operation and
maintenance easier than ever before. The redesigned
operator console has improved visibility and ergonom-
ics, ensuring trouble-free access for any type of main-
tenance work. To further reduce disruptive moments,
improved waste tape handling makes it easy to reach
and unload waste tape from the back of the machine.
NO ERRORS, LESS REWORK
Electrical verification, which takes place before
placement, is now performed on the utility wagon’s
test surface. Using redundant test patterns on a sur-
face instead of jaws, it helps to reduce wear on the
contact area while allowing testing of new package
types. The process is 100-percent eective at ver-
ifying the value of transistors, resistors, capacitors,
diodes, and the orientation of active, polarized com-
ponents. Incorrect components are automatically
rejected while the machine continues building the
board, thus guaranteeing quality while eliminating
time-consuming rework.
The future of intelligent productivity
The new MYPro series expands your
future capabilities within a significantly
reduced footprint.
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SOFTWARE-DRIVEN PROCESS AUTOMATION
At the heart of any Mycronic solution is the richest
software suite in the industry. Intuitive, easy to use
and simple to integrate with nearly any ERP system,
it puts you fully in control of the most agile produc-
tion platform available. An open interface enables
factory-wide connectivity together with full
Mycronic 4.0 integration for complete material
tracking, proactive replenishment, modern SQL
databases and enhanced process automation. All to
help you continue to meet the demands of tomor-
row’s intelligent factory.
MATERIAL MANAGEMENT MADE EASY
Mycronic’s modular feeder system is designed for
accuracy, ease of use and convenience. It gains
unrivalled fl exibility from a combination of intelligent
feeders and magazines for tapes and sticks. Our
unique Agilis™ feeders with no moving parts are eas-
ier and quicker to load than any other on the market.
And by keeping preloaded Agilis feeders on hand,
you can perform set-ups and changeovers even fast-
er. Since all Mycronic magazines can be replenished
while the machine is running, you never have to stop
production if you run out of components.
In addition, all magazines and Agilis feeders have
a unique identity that links them to the machine’s
system software. This enables the machine to recog-
nize the presence, absence and location of compo-
nents – a valuable asset when it comes to keeping
track of inventory, since the machine knows exactly
how many components are left on each tape reel.
Reprogramming of pick positions is also eliminated.
Instead, the system software instantly recognizes
the feeder, regardless of machine or position, and
reoptimizes the mounting program to maintain the
highest levels of e ciency.
MORE FEEDERS. MORE OUTPUT. LESS SPACE.
Thanks to the machines’ compact design, up to 224
intelligent feeders can be accommodated within a
surprisingly small footprint. The design also acco-
modates a larger board size capacity, which not only
allows you to handle more variations in board design
but also leads to signifi cantly increased throughput
using the board train function.
MY300DX-13/17
High-speed all-in-one mounter. Featuring up to
224 feeder positions with a top speed of 40,000
components per hour.
MY300SX-11/15
Flexible all-in-one mounter. Featuring up to 192
feeder positions with a top speed of 24,000
components per hour.
MY300LX-11/15
All-in-one mounter. Featuring up to 192 feeder
positions with a top speed of 16,000 compo-
nents per hour.
THE MYCRONIC SOFTWARE SUITE INCLUDES:
- Full visibility planning and fast, error-free
converting of CAD and material data
- 100% stock accuracy with scannable
feeders and ERP connection module
- Complete traceability down to individual
PCB level
- User-friendly material handling with
e-labels for paperless kitting guidance
- Proactive replenishment monitor with
automated material delivery