PS288_OwnersMnl_PriorTo2009.pdf - 第5页
Table of Contents Computer System 4-4 Handler Computer 4-4 User Interface System 4-5 Touch Screen Monitor 4-5 Keyboard and Touchpad 4-5 Light Tower 4-5 Safety Systems 4-5 Emergency Stop and Safety Shield Interlo cks 4-5 …
Table of Contents
2 • Set Up
Making the Necessary Connections 2-1
Pneumatic Input and Controls 2-2
Electrical Input 2-3
Applying Power for the First Time 2-4
Setting Up Static Tray Input/Output 2-5
(Optional) Setting Up the Automatic Tray Feeder 2-7
(Optional) Setting Up the Tube Input and Tube Output Modules 2-7
(Optional) Setting Up the Tape Input Feeder 2-10
(Optional) Setting Up the Tape Output System 2-14
(Optional) Setting Up the Label Printing System 2-24
(Optional) Setting Up the Laser Marking System 2-26
3 • Operation
Operator Functions 3-1
Check System Readiness 3-2
Switch On System Power 3-2
Start TaskLink and Load Job 3-2
Configure Input/Output Settings 3-4
Verify Job Information 3-6
Prepare Input/Output Modules 3-8
Run a Job 3-9
Stop the System 3-10
Shut Down the System 3-12
Monitor the Light Tower 3-13
Troubleshoot Programmer Problems 3-13
(Optional) Preselect the Programmers 3-15
(Optional) Change a Socket Adapter 3-17
(Optional) Operate the TF20 Automatic Tray Feeder 3-18
(Optional) Operate the TF30 Automatic Tray Feeder 3-19
Administrator Functions 3-20
Create a Task Using TaskLink 3-20
Teach the Reference Vision File 3-21
Teach the Package File 3-33
Monitor Statistics 3-48
Maximize Programming Yields 3-51
Monitor Daily Operation Logs 3-53
(Optional) Create a Data File from a Master Device 3-54
(Optional) Create a Laser Marking File 3-55
(Optional) Create a Label Printer File 3-63
4 • System Theory
Main Power System 4-1
Circuit Breakers 4-1
I/O Controller 4-1
FlashCORE Programmer 4-2
CPU - PowerPC Controller Board (RPX-Lite) 4-3
Waveform Board 4-3
Backplane Board 4-3
Socket Adapter Board 4-3
Table of Contents
Computer System 4-4
Handler Computer 4-4
User Interface System 4-5
Touch Screen Monitor 4-5
Keyboard and Touchpad 4-5
Light Tower 4-5
Safety Systems 4-5
Emergency Stop and Safety Shield Interlocks 4-5
Pick And Place System 4-6
Gantry System 4-6
Pick And Place Head 4-6
Socket Actuator 4-7
Vision System 4-7
Input and Output Modules 4-8
Tube Input and Output 4-8
Tape Input and Output 4-8
Tray Input and Output 4-9
Label Marking System 4-9
Laser Marking System 4-10
5 • Maintenance
Preventive Maintenance 5-1
Interval Table 5-2
Materials 5-3
Procedures Performed Every Day 5-4
Procedures Performed Every Week 5-4
Procedures Performed Every Month 5-5
Procedures Performed Every Three Months 5-12
Procedures Performed Every Six Months 5-15
Procedures Performed Once a Year 5-23
Laser Computer 5-29
Handler Computer 5-29
Installing AH500 Updates 5-29
Adjustments, Calibrations, and Functional Tests 5-29
Adjusting the Vacuum Sensors 5-30
Adjusting the Blow-Off Pressure 5-36
Adjusting the Socket Actuator Air Pressure 5-37
Adjusting the Socket Actuator Sensors 5-37
Calibrating FlashCORE Programmers 5-41
Calibrating the Vision System 5-41
Replacing Major Assemblies 5-50
Replacing the Pick And Place Head 5-51
Replacing FlashCORE Quad or FlashCORE Assemblies 5-53
Fixing Failures 5-55
Tube Input and Output Problems 5-55
Programmer Errors 5-56
I/O Controller Problems 5-58
Air Pressure Problems 5-59
Servo Motor Problems 5-59
Table of Contents
(Optional) Tape Output System 5-62
Cleaning the Pressure Seal Tape Output System 5-62
Troubleshooting and Adjusting Sensors in the Tape Output System 5-65
(Optional) Label Printing System 5-67
(Optional) Automatic Tray Feeder 5-68
• Appendix A
I/O Controller LED Status: Input Ports A-3
I/O Controller LED Status: Output Ports A-4
• Appendix B
PS288 Robotics and Programmer Block Diagram B-3
• Appendix C
I/O Controller and Signal Conditioning Example C-3
• Index