XIA-MI2000操作手册2010.pdf - 第3页

目录 JUTZE 操作说明书 ............................................................................................................................ 0 目录 ...........................................................................…

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第 1 卷
矩子智能科技有限公司
XIA-MI2000 操作手册
©JUTZE Intelligent Technology Co., Ltd.
上海市松江区梅家浜路 1505 弄 • 42 号
电话 +86.021.37826553 • 传真 +86.021.37826553
目录
JUTZE 操作说明书 ............................................................................................................................0
目录 ..................................................................................................................................................2
第一章 介绍.....................................................................................................................................5
1.1 关于本手册.........................................................................................................................5
1.2 安全须知.............................................................................................................................5
1.3 设备环境要求.....................................................................................................................5
1.4 责任范围.............................................................................................................................6
1.5 版权声明.............................................................................................................................6
第二章 基础知识.............................................................................................................................7
2.1 什么是AOI ........................................................................................................................7
2.2 为什么要用AOI.................................................................................................................7
2.3 AOI常用名词......................................................................................................................7
2.4 组成结构............................................................................................................................7
2.5 基本原理............................................................................................................................8
2.5.1 系统构成.................................................................................................................8
2.5.2 锡点特性.................................................................................................................8
2.5.3 红、绿、蓝三色照射.............................................................................................9
2.5.4 红色照明.................................................................................................................9
2.5.5 绿色照明.................................................................................................................9
2.5.6 蓝色照明...............................................................................................................10
2.5.7 焊锡弧度和画像的关系.......................................................................................10
2.5.8 实际图像...............................................................................................................10
2.5.9 镜面反射和扩散反射...........................................................................................11
2.6 使用方案..........................................................................................................................11
2.6.1 AOI的合理安排.....................................................................................................11
2.6.2 炉前.......................................................................................................................11
2.6.3 炉后.......................................................................................................................12
2.6.4 印刷后...................................................................................................................12
第三章 设备简介...........................................................................................................................14
3.1 机器介绍..........................................................................................................................14
3.2 外观介绍..........................................................................................................................14
3.2.1 侧视图：...............................................................................................................14
3.2.2 后视图：...............................................................................................................15
3.2.3 机械部件...............................................................................................................16
第四章 操作流程...........................................................................................................................18
4.1 开机流程..........................................................................................................................18
4.2 关机流程..........................................................................................................................18
4.3 搬运基板..........................................................................................................................18
4.4 采集基板全图..................................................................................................................19
4.5 自动生产..........................................................................................................................19
4.6 维修站操作......................................................................................................................19
第五章 软件介绍...........................................................................................................................20
5.1 CVImage...........................................................................................................................20
5.1.1 主菜单区...............................................................................................................20
5.1.2 状态区...................................................................................................................29
5.1.3 基板信息区...........................................................................................................29
5.1.4 临时报表区...........................................................................................................30
5.1.5 主程序画面区.......................................................................................................30
5.1.6 元件分类统计区...................................................................................................31
5.2 Repairer.............................................................................................................................31
5.2.1 主菜单区...............................................................................................................31
5.2.2 快捷键...................................................................................................................33
5.2.3 不良位置提示区...................................................................................................33
5.2.4 不良位置区...........................................................................................................34
5.2.5 不良图片区...........................................................................................................34
5.2.6 操作点击区...........................................................................................................35
5.2.7 键盘操作说明.......................................................................................................35
5.3 PowerSPC .........................................................................................................................36
5.3.1 增加线别...............................................................................................................36
5.3.2 数据查看...............................................................................................................36
5.3.3 报表输出...............................................................................................................37
5.3.4 条码回查...............................................................................................................38
第六章 维护保养...........................................................................................................................39
6.1 保养..................................................................................................................................39
6.1.1 日常检查...............................................................................................................39
6.1.2 每周检查...............................................................................................................39
6.1.3 每月检查...............................................................................................................39
6.1.4 季度检查...............................................................................................................39
6.1.5 年度检查...............................................................................................................40
6.2 校正..................................................................................................................................40
6.2.1 为何要校正光源？...............................................................................................40
6.2.2 校验工具...............................................................................................................40
6.2.3 校正方法...............................................................................................................40
6.2.4 校验标准...............................................................................................................41
第七章 常见故障...........................................................................................................................42
7.1 常见硬件故障..................................................................................................................42
7.1.1 PCB无法正常传输 ................................................................................................42
7.1.2 图像异常...............................................................................................................42
7.1.3 传输轨道皮带不动...............................................................................................42
7.1.4 伺服器报警...........................................................................................................43
7.1.5 测试中突然出现大量误判...................................................................................43
7.2 常见软件故障..................................................................................................................43
7.2.1 维修站无法显示测试结果...................................................................................43
7.2.2 自动测试无动作...................................................................................................43