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Improve production quality Improve production efﬁciency Improve proﬁts Beneﬁts provided with Saki’ s 3D-AOI series P r o d u c t i v i t y C o s t s P r o ﬁ t s 4 5 Programming ⁃ One common platform supports 3D-SPI, 3D-A…

3D-SPI

3D-AOI

3D-AXI

2D-AOI

Conformal Coating

Inspection Process

X-Ray

Inspection Process

Selective Soldering

Inspection Process

SMT Process

Internet

Cloud-based

Management System

2 3

Saki's Total Smart Factory Inspection Solution

QUALITY DRIVEN Production

SAKI maximizes production efficiency by

improving production-line quality.

Advantages of SAKI's Total Inspection Solutions

Today's technologies and markets demand advanced manufacturing,

high-mix low-volume production, precision quality, short lead times,

and low total cost-of-ownership. Saki's high-speed, high-accuracy

inspection and measurement systems, with enhanced software and

hardware platforms, satisfy those requirements. 

Saki's data capture capabilities and machine-to-machine (M2M)

connectivity maximize production efficiency for the Smart Factory.

Saki systems inspect the entire assembly process:

• Screen printing

• Dispensing

• Component placement

• Reflow

• Selective soldering

• Conformal coating

※ SPI: Solder Paste Inspection　AOI: Automated Optical Inspection

Improve

production

quality

Improve

production

efﬁciency

Improve

proﬁts

Beneﬁts provided with Saki’s 3D-AOI series

Productivity

Costs

Proﬁts

4 5

Programming

⁃

One common platform supports 3D-SPI, 3D-AOI, and 3D-AXI

⁃

Saki Self-Programming (SSP) Software

⁃

Compliant with IPC standards

⁃

Job Data Convert Function automatically converts Pick-and-Place machine data to inspection

machine data. This function greatly reduces the time required to create inspection data.

※1

※2

Measurement Inspection & Tuning Function

⁃

Offline-debugging with real-time program adjustments

⁃

Height and extra component detection (ECD)

functions

⁃

Through-hole device solder inspection

Verification

⁃

History Management System for

data logging and history

⁃

Golden & Silver Sample Check Function for

process verification

⁃

Side cameras capture areas missed by overhead cameras

Machine Stability and Accuracy

⁃

Self-diagnostic functions

⁃

Rigid gantry structure and dual motor drive system

⁃

High resolution linear scale for accurate positioning

⁃

CoaXPress camera for faster inspection & measurement process

Flexible Configurations for Diverse Requirements

⁃

Accurate 3D inspection & measurement for entire PCBA

⁃

Scalable optical resolutions of 7µm,

12 µm, and 18 µm

⁃

Flexible gantry for M/L/XL PCBA

sizes and dual lanes

⁃

Side Cameras

⁃

Saki’s innovative Z-axis optical-head

control feature is now available with

3Di Series inline AOI systems

Quality First

QUALITY DRIVEN Production

Saki's 3D-AOI systems

improve process quality,

efficiency, and productivity

to improve profits.

Saki combines proprietary hardware and software to produce a stable,

highly accurate system that improves production and maximizes

process efficiency and product quality.

AOISPI

Key Factor 1

Advanced Hardware Features

Key Factor 2

Advanced Software Features

Key Factor 3

Applied Technology

Machine-to-Machine Systems

⁃

Feed-back from SPI to printer

⁃

Feed-forward from SPI to Pick-and-Place

⁃

Feed-back from AOI to Pick-and-Place

Stand-alone Systems

⁃

RMS remotely manages multiple BF2-Monitors with one PC

⁃

MPV lets operators see every inspection result in real time

AOISPI AOISPI

※ 1 Get in touch to ask about details of

the machines on which it is available.

※ 2 Optional function.

6 7

Key Factor 2

Advanced Software Features

Applied Technology

SAKI Technology for M2M Communication

Key Factor 1

Advanced Hardware Features

Proprietary Hardware provides

accurate measurements

⁃

Saki's machines are built with hardware that's made

to last.

⁃

A closed-loop, dual servo-motor drive system, high-

resolution linear scale, and rigid gantry structure

provide unsurpassed accuracy and repeatability for

absolute measurements.

⁃

An optimized conveyor

system, driven by step

motors, enables fast

PCBA loading and

unloading.

Self-diagnostic System

Saki's predictive and preventive maintenance

management system assures stable machine

conditions and repeatable, consistent performance.

Every key component is monitored along with system

conditions, and a detailed diagnostic log is recorded.

The optimized preventive maintenance plan reduces

maintenance time, machine down-time, manpower,

and costs.

Optical Unit

⁃

Four, multi-frequency digital projectors provide

accurate 3D measurements for high-quality images.

⁃

Three camera resolution levels—7µm, 12µm, 18µm—

are available to match application requirements.

⁃

Saki's CoaXPress interface in the overhead camera

captures images 1.7 times faster than previous models.

⁃

Enhanced 2D and 3D calibration uses multiple

calibration height targets for positive and negative

heights to guarantee height measurement accuracy.

Side Cameras *factory-installed option

A quad side camera system ensures inspection of the

entire board, including dead angles and areas missed

by overhead cameras.

Advantages of the new Z-axis package for the

3Di Series:

*factory-installed option

⁃

Extends maximum height-measurement range up to

40mm;

⁃

Uses standard AOI equipment to inspect special

components such as tall press-fit pins;

⁃

Enables accurate defect

detection and optical

character recognition (OCR)

of tall components;

⁃

Provides accurate inspection

when the PCB assembly is

clamped in a jig, allowing

standard AOI to tackle PCB

back-end processes.

Programming

⁃

Special BF2 software has a common user-interface

for Saki's 3D SPI, AOI, and AXI systems.

⁃

The software saves a full 3D image of the whole

PCBA, so the operator can create inspection data

without using the physical board.

⁃

Saki Self-Programming (SSP) Software

Saki's Self-Programming Function was developed on

the concepts of Board less, Skill less, and Stress less.

Inspection data can be easily created by using various

PCB design data in addition to Gerber data and CAD

data.

Inspection Data per IPC Standards

Default thresholds of inspection data conform to IPC

standards.

Measurement Inspection and

Tuning Function

Offline Debugging

Operator can edit

inspection data to check

previous Good/NG images,

or real-time defect images,

offline without any

production interruptions.

Warpage Adjustment

Warpage is compensated automatically. An accurate

height map is made

of the entire PCBA

surface, enabling the

Extra Component

Detection function to

detect foreign material.

Fujiyama (Through-hole Device Solder Inspection)

The Fujiyama algorithm

provides complete

through-hole joint

inspection in a single

step. It simultaneously

inspects for copper

exposure, pin detection,

pin-holes, solder fillets, and bridges.

Inspection Data Verification

History Management

System

The History Management

System records the detailed

data modification system

in detail (who, what, when,

where, why, and how)

Golden & Silver Sample

Check Function

Maintains inspection accuracy

by checking machine status

and inspection conditions

before starting auto

operation.

Time Based Maintenance

Condition Based Maintenance

TOP Camera Image

SIDE Camera Image

Gerber

CAD XY

ECAD Design

Height ECD function

3D DIP Soldering

Linear scale image