Prodigy.pdf
Elec tronic Assembly Equipment Innov ation, per formance and exibility driv en specic ally to ward the needs of the Automotiv e, Smar tphone and Semiconduc tor markets . Smar ter , F aster and Highly V ersatile Dispens…
Electronic Assembly Equipment
Innovation, performance and
exibility driven specically
toward the needs of the
Automotive, Smartphone and
Semiconductor markets.
Smarter, Faster and Highly Versatile
Dispensing System
Prodigy
™
Prodigy
AdvAnced PerformAnce
Prodigy is designed and built to deliver high-speed, extremely accurate dispensing. To enable 1.5g’s of acceleration, Camalot
engineers resourced more than two decades of experience with linear motors and motion control systems. A state-of-the-art XY
gantry system is the heart of this next generation dispenser. A new, innovative and rigid frame design combined with advanced
linear drive architecture enables fast point to point moves, high accuracy and long term repeatable performance.
AdvAnced PumP Technology
Superior pump technology is the key to accurate and repeatable precision dispensing, Camalot owns and designs all of the pumps
offered on our systems. These proprietary pump technologies are fully integrated within the motion control system and driven
by innovative software controls to create a robust dispense process. Closed-loop control provided by a weight scale and vision
inspection techniques facilitates a “hands off” setup and allows a continuous means to monitor and maintain the tightest of process
requirements.
PumP oPTions And feATures
635 SD
• Suited for dot type applications
• Footed or un-footed needles
• Precise material delivery
• Controllable dispense speed
• Fine pitch auger for MicroDot applications
SmartStream
®
• Non-contact dispense pump for
underfill applications
• Patented design created a stream of material
• Auto-tune feature for closed-loop calibration
• High material flow rates
680 SD
• Suited for line type applications
• Positive shutoff/no drip design
• Carbide parts minimize wear from abrasive
materials
• High material flow rates
XY dot placement accuracy
+/-35 microns @ 3 sigma
at full system speed
1.5g of peak acceleration
NanoShot
™
• Suited for underfill and UV coating
• High speed - Up to 600 Hz
• Auto-tune feature for closed-loop calibration
• Fine resolution - dot sizes < 300 microns
• Capable of 50,000 DPH
NuJet
™
Compact, Fast and Flexible
• Designed and developed by Camalot
• Speeds up to 300 Hz
• Auto-tune for closed-loop calibration
• Dot sizes < 300 microns
• Underfill, encapsulation, epoxy type applications
• Dual pump pitching down to 28 mm
Prodigy
Prodigy
Dual Mode Weight Scale
Patented closed-loop
weighing process allows
measurement of dispense
patterns for maximum
accuracy.
Conveyor System
Transport system
allows for up to 3
regular or heated
zones, dual lane and
invert/return options
to be configured. A
board staging upgrade
increases X dispense
area to 740 mm.
Digital Auto Vision
Powerful optics and
processing algorithms allow
for sub-pixel definition
maximizing the capability
for locating fiducials, and
components/pad edges.
• Independent, real-time adjustment for both
dispense pumps
• Incorporates a patented mini XY drive system
attached to the second z-axis
• Only solution that can synchronously dispense
with two pumps regardless of part to part
rotation
• Dispense productivity increased up to 100%
• No yield loss due to second head inaccuracy
Dual Dynamic Head
™
(DDH)
Patented, Unrivaled Technology
Gantry System
Rigid frame design
utilizes a powerful and
highly accurate drive
architecture that’s
proven to deliver
35 micron dispense
accuracy at full system
speed.
The proprietary design of Dynamic Dual
Head (DDH) provides the only fast and fully
accurate solution for dual head simultaneous
dispensing. The DDH option uses a unique
and patented mini XY drive system on
a second Z-axis to correct “real-time” and
allow synchronous dispensing of both heads
regardless of part to part rotation. This
technique guarantees increased productivity
whilst maintaining yields through unsurpassed
accuracy.