Prodigy.pdf - 第4页
w ww.itweae.com © 2018 ITW all rights reserved. Prodigy 03-18 ITW EAE is a division of Illinois Tool Works, Inc. It is a consolidation of all of its Electronic Assembly Equipment and Thermal Processing Technology. The gr…
Prodigy
AdvAnced PerformAnce
Prodigy is designed and built to deliver high-speed, extremely accurate dispensing. To enable 1.5g’s of acceleration, Camalot
engineers resourced more than two decades of experience with linear motors and motion control systems. A state-of-the-art XY
gantry system is the heart of this next generation dispenser. A new, innovative and rigid frame design combined with advanced
linear drive architecture enables fast point to point moves, high accuracy and long term repeatable performance.
AdvAnced PumP Technology
Superior pump technology is the key to accurate and repeatable precision dispensing, Camalot owns and designs all of the pumps
offered on our systems. These proprietary pump technologies are fully integrated within the motion control system and driven
by innovative software controls to create a robust dispense process. Closed-loop control provided by a weight scale and vision
inspection techniques facilitates a “hands off” setup and allows a continuous means to monitor and maintain the tightest of process
requirements.
PumP oPTions And feATures
635 SD
• Suited for dot type applications
• Footed or un-footed needles
• Precise material delivery
• Controllable dispense speed
• Fine pitch auger for MicroDot applications
SmartStream
®
• Non-contact dispense pump for
underfill applications
• Patented design created a stream of material
• Auto-tune feature for closed-loop calibration
• High material flow rates
680 SD
• Suited for line type applications
• Positive shutoff/no drip design
• Carbide parts minimize wear from abrasive
materials
• High material flow rates
XY dot placement accuracy
+/-35 microns @ 3 sigma
at full system speed
1.5g of peak acceleration
NanoShot
™
• Suited for underfill and UV coating
• High speed - Up to 600 Hz
• Auto-tune feature for closed-loop calibration
• Fine resolution - dot sizes < 300 microns
• Capable of 50,000 DPH
NuJet
™
Compact, Fast and Flexible
• Designed and developed by Camalot
• Speeds up to 300 Hz
• Auto-tune for closed-loop calibration
• Dot sizes < 300 microns
• Underfill, encapsulation, epoxy type applications
• Dual pump pitching down to 28 mm
Prodigy
Prodigy
Dual Mode Weight Scale
Patented closed-loop
weighing process allows
measurement of dispense
patterns for maximum
accuracy.
Conveyor System
Transport system
allows for up to 3
regular or heated
zones, dual lane and
invert/return options
to be configured. A
board staging upgrade
increases X dispense
area to 740 mm.
Digital Auto Vision
Powerful optics and
processing algorithms allow
for sub-pixel definition
maximizing the capability
for locating fiducials, and
components/pad edges.
• Independent, real-time adjustment for both
dispense pumps
• Incorporates a patented mini XY drive system
attached to the second z-axis
• Only solution that can synchronously dispense
with two pumps regardless of part to part
rotation
• Dispense productivity increased up to 100%
• No yield loss due to second head inaccuracy
Dual Dynamic Head
™
(DDH)
Patented, Unrivaled Technology
Gantry System
Rigid frame design
utilizes a powerful and
highly accurate drive
architecture that’s
proven to deliver
35 micron dispense
accuracy at full system
speed.
The proprietary design of Dynamic Dual
Head (DDH) provides the only fast and fully
accurate solution for dual head simultaneous
dispensing. The DDH option uses a unique
and patented mini XY drive system on
a second Z-axis to correct “real-time” and
allow synchronous dispensing of both heads
regardless of part to part rotation. This
technique guarantees increased productivity
whilst maintaining yields through unsurpassed
accuracy.
www.itweae.com
© 2018 ITW all rights reserved. Prodigy 03-18
ITW EAE is a division of Illinois Tool Works, Inc. It is a consolidation of all of its Electronic Assembly
Equipment and Thermal Processing Technology. The group includes world-class products from MPM,
Camalot, Electrovert, Vitronics Soltec and Despatch.
Electronic Assembly Dispensers
CAMALOT PRODIGY SPECIFICATIONS
SMT Applications SMA, solder paste conductive adhesives
Semiconductor Packaging Underll, encapsulant, thermal grease, lid seal,
die attach, spacer bead expoxies
XY AXIS
XY Placement Accuracy* ±35 microns (0.0014) @ 3 sigma
Repeatability* ±10 microns @ 3 sigma
Speed 1000 mm/sec (39.4”/sec)
Acceleration 1.5g peak
Encoder Resolution 0.5 microns
Gantry Drive System Linear motors/encoders
Z AXIS
Z-Axis Accuracy* ±25 microns (0.001”) @ 3 sigma
Repeatability* ±10 microns @ 3 sigma
Speed 187.5 mm/sec (7.4”/sec)
Encoder Resolution 0.6 microns
Z-Axis Type Closed-loop DC servo, ballscrew drive
Z-Sense Type CCD laser
DOT PLACEMENT PERFORMANCE
3.00 mm pitch**
Needle 40,000 DPH
SST/NanoShot/NuJet 50,000 DPH
TRAVEL
Max Dispense Area (XY)*** 440 mm x 558 mm (17” x 22”)
BOARD HANDLING
Conveyor Type Flat belt with auto width adjust
Min Conveyor Width 25.4 mm (1.0”)
Above Board Clearance 25.4 mm (1.0”)
Underboard Clearance 30.5 mm (1.2”)
Transport Height 895 mm to 965 mm
(35.2” to 38”)
Conveyor Options SMT SMT edge clamps w/vacuum support ,
3 or 5 mm rail inserts
Conveyor Lift Chucks 13” x 10” or 10” x 10” area - Contact with
vacuum or non-contact convection heating
Chuck Temperature Range Ambient to 130°C
Dual Lane Consult Factory
STANDARD FEATURES
Auto-Width Conveyor XYZ calibration station
Pre-dispense Station Purge Station
Flip Chip Calculator Auto-vision alignment
Material low level sensor Digital Camera System
ADDITIONAL OPTIONS
Dual Mode Weight Scale Die edge detection algorithms
Needle Cleaner/Detector 2nd Dispenser head upgrade
Laser height sensor Bulk material feed options
Vision System Dual on axis lightning with CCD camera
Computer & Operating Desktop PC with Microsoft Windows 7
System
Program Storage Local hard drive, DVD-RW, Ethernet and
USB ports
Program Method Teach Camera, o-line programming or text le
download
FACILITIES
Power Requirement 200 to 250 VAC, 50/60 Hz, 20A
Air Supply Requirement 10 CFM (4.71/s) at >80 PSI (5.5 bar) ltered
@ 5 microns
Machine Footprint 848 mm x 1735.17 mm x 1531.04 mm
(excluding light tower) (33.4” x 68.3” x 60.28”)
(W x D x H)
Machine Weight 1000 kg to 1200 kg (2205 lbs to 2645 lbs)
Crated Dimensions 1420 mm x 2200 mm x 1910 mm
(W x D x H) (56” x 87” x 75”)
Crated Weight 1250 kg to 1450 kg (2756 lbs to 3197 lbs)
Industry Standards SMEMA, CE, SEMI S2 and S8
*
At full speed
**
0.5 mm dot diameter 2.5 mm needle lift
***
Consult factory for specifics.
Electronic data sheet available on request.
Specifications are subject to change without notice.