Hanwha DECAN Series.pdf - 第4页

D o u b l e F l e x i b i l i t y D o u b l e V a l u e * Un de r op ti m um c on di t io n of spe ci f ie d by HAN W HA TE CH WI N. E x p e ri en c e Y ou r S M AR T F A C TO RY Advanc ed Chip Shooter Advanc ed Fle xibl…

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FLEXIBILITY PRODUCTIVITY RELIABILITY EASY OPERATION
Why DECAN?
Modular conveyor system for various production
environments
•
Allows optimum conveyor module combination according to a
production line by applying a modular conveyor that can be replaced
on site (Shuttle ↔ Dual)
Dual lane PCB transfer system for the improvement
of productivity
•
Zero PCB loading/unloading time by loading the PCB on the opposite
lane and having it stand by during operation (Productivity increases
by 15% compared to a single lane machine)
Increased convenience of machine software operation
•
The built-in optimization software allows a PCB program to be easily
created and edited
•
Provides various PCB information through a large LCD screen
Reduces the cycle time by sharing bad marks with
other machines
•
Shares the information of the bad mark of the PCB recognized by the
first machine with other machines in the line
•
Reduces the placement cycle time since the bad mark inspection is
omitted by sharing the bad mark information
Utilising linear motors reducing noise and vibration
•
Applies the twin servo control and linear motor to the Y-axis to realize
low noise and vibration
Allows mixed use of an electrically driven feeders
and pneumatic feeders
•
Allows mixed use of electrically driven feeders and
pneumatic feeders in the same feeder base
•
Allows the electrically driven feeders and
pneumatic feeders to be used together
with existing feeders, which helps
reduce production costs
Machine applicable to large PCBs that can be modified
on site
•
The standard machine can be modified on site to handle large PCBs
- Applicable to Max. 1,200 x 460mm PCBs
•
Possible to produce 1,200mm long boards on dual lane
•
Wide part handling capability and flexible conveyor optionssuitable for various PCBs
•
Reduces production time
by optimizing the motion sequence and sharing the data with other machines
•
Reinforces odd-type part recognition
by applying a 3D lighting system and improving the vision algorithm
•
High reliability of machine operation and increased convenience of operation
by listening to customers' requirements
1-2-2 2-2-2 2-2-1
Work PCB
Standby PCB
Standard 1
st
Machine
Medium
Machine
Last
Machine
Extra Large
PCB
In-let 1 (Shuttle) 1 (Shuttle) 2 2 1
Work 2 2 2 2 1
Out-let 1 (Shuttle) 2 2 1 (Shuttle) 1
Congurations
Places high precision Can Connector parts and
LED/LED lenses
Electrically Driven Feeder
Maximizes productivity by increasing simultaneous
pickup rate
•
Increases the simultaneous pickup rate by automatically correcting
pickup positions
Side
Outer
Coaxial
Part
Normal
180°
Rotation
Flip-over
LED Micro BGA
Before
improvement
Before
improvement
After
improvement
After
improvement
Optimizes the placement of LED lenses
•
LED direction and recognition
of different types of LEDs
•
Minimizes defective placement
by recognizing the protruded
positions
•
Places a lens based on the
light source by recognizing
the LED light source
Patent Registration
No. 1472444
Automatic tape connection reduces the work volume
by half (Smart Feeder)
• Utilising
the automatic tape loading and splicing for the first time in the
SMT industry - Minimizes the part reel replacement time by automating
the tape loading and splicing that was previously performed manually
•
Zero cost for consumables for tape splicing
Connecting Reel
Reel in use
Automation
Experience Your SMART FACTORY
Prevents reverse placement by recognizing the polarity
mark at the bottom surface of a part
•
Recognizes the polarity mark on the bottom surface of a part using the
3-stepped 3D lighting
Existing Recognition
Method
Special Lighting
Irradiation
Double Flexibility Double Value
*
Under optimum condition of specified by HANWHA TECHWIN.
Experience Your SMART FACTORY
Advanced Chip Shooter
Advanced Flexible Placer
Advanced Multi- Functional Placer
Increases the speed/accuracy for the placement of
microchips (03015)
Applicability to a wide range of parts and
high speed placement available simultaneously!
Production
Efficiency
15%
Optimized for the placement of odd-type parts
as well as LEDs and LED lenses
•
Speed : 92,000 CPH (Optimum, HS10 Head)
•
Structure : 2 Gantry x 10 Spindles/Head
•
Accuracy : ±28µm Cpk≥1.0 (03015 Chip)
±25µm Cpk≥1.0 (IC)
•
Parts Size : 03015 ~ □12mm (H10mm)
•
PCB Size : 50 x 40 ~ 510 x 460mm (Standard)
~ 610 x 460mm (Option)
~ 740 x 460mm (Option)
~ 810 x 460mm (Option)
~ 1,200 x 460mm (Option)
•
Speed : 80,000 CPH (Optimum)
•
Structure : 2 Gantry x 10 Spindles/Head
•
Accuracy : ±40µm Cpk≥1.0 (0402 (01005") chip)
±30µm Cpk≥1.0 (IC, Stage vision)
•
Parts Size : 0402 ~ □16mm (H10mm)
~ □42mm (H15mm)
•
PCB Size : 50 x 40 ~ 510 x 460mm (Standard)
~ 610 x 460mm (Option)
~ 740 x 460mm (Option)
~ 810 x 460mm (Option)
~ 1,200 x 460mm (Option)
2-2-2 1-2-1 1-1-1
•
Speed : 56,000 CPH (Optimum)
0.55 sec/component (QFP100 0.5P)
•
Structure : 2 Gantry x 6 Spindles/Head
•
Accuracy : ±40µm Cpk≥1.0 (0402 (01005") chip)
±30µm Cpk≥1.0 (IC, Stage vision)
•
Parts Size : 0402 ~ □21mm (H12mm)
~ □55mm (H25mm)
•
PCB Size : 50 x 40 ~ 510 x 460mm (Standard)
~ 610 x 460mm (Option)
~ 740 x 460mm (Option)
~ 810 x 460mm (Option)
~ 1,200 x 460mm (Option)
0402 0603
0301503015
Check LED flipped LED Lens protrusions Cognition
Normal
Flip-over
180°
Rotation
Improved Odd-form Component Applicability
•
Machine : SP1-W x 2
S2 + S2 + F2 / L2 + L2
•
Speed : 320,000 CPH
•
Feeder Slot : 444 Slot
•
Length : 8,800 mm
•
Machine : S2 + S2 + F2 / L2 + L2
•
Speed : 320,000 CPH
•
Feeder Slot : 444 Slot
•
Length : 5,720 mm
•
Machine : S2 + F2 + L2
•
Speed : 228,000 CPH
•
Feeder Slot : 324 Slot
•
Length : 4,290 mm
•
Machine : S2 + L2
•
Speed : 148,000 CPH
•
Feeder Slot : 240 / 204 Slot
•
Length : 2,860 mm
•
Machine : F2 / L2
•
Speed : 80,000 / 56,000 CPH
•
Feeder Slot : 84 / 120 / 112 Slot
•
Length : 1,430 / 2,130 mm
•
Machine : F2 + F2 + F2
•
Speed : 240,000 CPH
•
Feeder Slot : 324 Slot
•
Length : 4,290 mm
*
Note : Top/Bottom Simultaneous Production
Small Job Line
High Performance Line
Recommend Line
Single Lane Dual Lane
(350 scores based on a cycle time of 30 seconds)
*
Under optimum condition of specified
by HANWHA TECHWIN.
Experience Your SMART FACTORY
Line
Manufacturing Solutions
The DECAN line maximizes productivity in connection with the T-Solution, an optimized software for
integrated management, and introduces stable quality. The T-Solution is an integrated management tool
developed by Hanwha Techwin for SMT processes, which helps the user easily perform preparation for
production, production and production management, thereby maximizing production efficiency.
T-OLP
T-PnP
T-Elite
T-LTS
T-PVS
T-SOLUTION
Manufacturing
Solution
ITEM
T-OLP
T-PnP
Off line
Programming
Solution
Traceability Solution
Line
Managem Solution
•
Line & Path Optimizing
•
Feeder Arrangement
•
Component Editing
•
Parts Verification
T-PVS
•
Traceability (Lot tracking)
T-LTS
•
Monitoring
•
Analysis & Report
•
Alarm & Maintenance
•
Offline Part Registration Station
T-Elite
T-Solution
ERP / MES
Connecting
Manufacturing and Operation System for Factory
Automation
- Management of production, materials, quality, etc.
ERP / MES
Monitoring, Prediction and Prevention System
- Monitoring, diagnosis, preventive maintenance, yield management, etc.
T-PnP
Incorrect Placement and Production History Tracking Management System
- Real list and material barcode comparison and management, incorrect placement
prevention, production history tracking management
T-LTS, T-PVS
PCB Program Creation and Part Registration System
- Optimization of feeder, nozzle arrangement and placement order, as well as offline part
registration, etc.
T-OLP, T-Elite