Hanwha DECAN Series.pdf - 第5页
E x p e ri en c e Y ou r S M AR T F A C TO RY L i n e M a n u f a c t u r i n g S o l u t i o n s Th e DE CAN lin e max im iz es pr odu cti vit y in c onn ect ion wit h th e T -Sol ut io n, an opt im iz ed softw ar e f o…
Double Flexibility Double Value
*
Under optimum condition of specified by HANWHA TECHWIN.
Experience Your SMART FACTORY
Advanced Chip Shooter
Advanced Flexible Placer
Advanced Multi- Functional Placer
Increases the speed/accuracy for the placement of
microchips (03015)
Applicability to a wide range of parts and
high speed placement available simultaneously!
Production
Efficiency
15%
Optimized for the placement of odd-type parts
as well as LEDs and LED lenses
•
Speed : 92,000 CPH (Optimum, HS10 Head)
•
Structure : 2 Gantry x 10 Spindles/Head
•
Accuracy : ±28µm Cpk≥1.0 (03015 Chip)
±25µm Cpk≥1.0 (IC)
•
Parts Size : 03015 ~ □12mm (H10mm)
•
PCB Size : 50 x 40 ~ 510 x 460mm (Standard)
~ 610 x 460mm (Option)
~ 740 x 460mm (Option)
~ 810 x 460mm (Option)
~ 1,200 x 460mm (Option)
•
Speed : 80,000 CPH (Optimum)
•
Structure : 2 Gantry x 10 Spindles/Head
•
Accuracy : ±40µm Cpk≥1.0 (0402 (01005") chip)
±30µm Cpk≥1.0 (IC, Stage vision)
•
Parts Size : 0402 ~ □16mm (H10mm)
~ □42mm (H15mm)
•
PCB Size : 50 x 40 ~ 510 x 460mm (Standard)
~ 610 x 460mm (Option)
~ 740 x 460mm (Option)
~ 810 x 460mm (Option)
~ 1,200 x 460mm (Option)
2-2-2 1-2-1 1-1-1
•
Speed : 56,000 CPH (Optimum)
0.55 sec/component (QFP100 0.5P)
•
Structure : 2 Gantry x 6 Spindles/Head
•
Accuracy : ±40µm Cpk≥1.0 (0402 (01005") chip)
±30µm Cpk≥1.0 (IC, Stage vision)
•
Parts Size : 0402 ~ □21mm (H12mm)
~ □55mm (H25mm)
•
PCB Size : 50 x 40 ~ 510 x 460mm (Standard)
~ 610 x 460mm (Option)
~ 740 x 460mm (Option)
~ 810 x 460mm (Option)
~ 1,200 x 460mm (Option)
0402 0603
0301503015
Check LED flipped LED Lens protrusions Cognition
Normal
Flip-over
180°
Rotation
Improved Odd-form Component Applicability
•
Machine : SP1-W x 2
S2 + S2 + F2 / L2 + L2
•
Speed : 320,000 CPH
•
Feeder Slot : 444 Slot
•
Length : 8,800 mm
•
Machine : S2 + S2 + F2 / L2 + L2
•
Speed : 320,000 CPH
•
Feeder Slot : 444 Slot
•
Length : 5,720 mm
•
Machine : S2 + F2 + L2
•
Speed : 228,000 CPH
•
Feeder Slot : 324 Slot
•
Length : 4,290 mm
•
Machine : S2 + L2
•
Speed : 148,000 CPH
•
Feeder Slot : 240 / 204 Slot
•
Length : 2,860 mm
•
Machine : F2 / L2
•
Speed : 80,000 / 56,000 CPH
•
Feeder Slot : 84 / 120 / 112 Slot
•
Length : 1,430 / 2,130 mm
•
Machine : F2 + F2 + F2
•
Speed : 240,000 CPH
•
Feeder Slot : 324 Slot
•
Length : 4,290 mm
*
Note : Top/Bottom Simultaneous Production
Small Job Line
High Performance Line
Recommend Line
Single Lane Dual Lane
(350 scores based on a cycle time of 30 seconds)
*
Under optimum condition of specified
by HANWHA TECHWIN.
Experience Your SMART FACTORY
Line
Manufacturing Solutions
The DECAN line maximizes productivity in connection with the T-Solution, an optimized software for
integrated management, and introduces stable quality. The T-Solution is an integrated management tool
developed by Hanwha Techwin for SMT processes, which helps the user easily perform preparation for
production, production and production management, thereby maximizing production efficiency.
T-OLP
T-PnP
T-Elite
T-LTS
T-PVS
T-SOLUTION
Manufacturing
Solution
ITEM
T-OLP
T-PnP
Off line
Programming
Solution
Traceability Solution
Line
Managem Solution
•
Line & Path Optimizing
•
Feeder Arrangement
•
Component Editing
•
Parts Verification
T-PVS
•
Traceability (Lot tracking)
T-LTS
•
Monitoring
•
Analysis & Report
•
Alarm & Maintenance
•
Offline Part Registration Station
T-Elite
T-Solution
ERP / MES
Connecting
Manufacturing and Operation System for Factory
Automation
- Management of production, materials, quality, etc.
ERP / MES
Monitoring, Prediction and Prevention System
- Monitoring, diagnosis, preventive maintenance, yield management, etc.
T-PnP
Incorrect Placement and Production History Tracking Management System
- Real list and material barcode comparison and management, incorrect placement
prevention, production history tracking management
T-LTS, T-PVS
PCB Program Creation and Part Registration System
- Optimization of feeder, nozzle arrangement and placement order, as well as offline part
registration, etc.
T-OLP, T-Elite
Accessories
Experience Your SMART FACTORY
Etc.
Accessories for Traceability Solution
Tray Feeder
STF100D (Dual Magazine Feeder)
•
Consisting of the upper and lower magazines
with 12 pallets, the dual tray feeder allows the
component tray to be replaced without
stopping the machine
•
Allows various odd-shaped components to be
supplied in great quantity
•
24 staged 24 trays / 48 trays
STF100S (Side Tray Feeder)
•
Side component supply device
•
Maximizes component supply by utilizing
the rear feeder base by 100%
•
The connecting C/V helps maximize the
utilization of the machine
•
Allows replacement of the component
tray by pallet without stopping the machine
STF100N
•
Allows replacement of the component tray
by pallet without stopping the machine
•
20 staged 20 trays / 40 trays
One Staged Tray Feeder
•
Allows easy installation and removal
of a tray feeder in and from a feeder base
•
Allows component pickup at high speed
•
Allows installation of a tray horizontally or
longitudinally according to the shape of a tray
•
Available Tray : 2”, 4”, 136 x 316mm, 200 x 316mm,
272 x 316mm
T-LTS :
Traceability (Lot Tracking)
T-PVS :
Parts Verification
Table Top Station
Board Scanner Fiducial Camera (2D)
For Board Barcode Scanning
Barcode Printer
For ID Registration
Reel Scanner Movable Station
Stick Feeder
Tape Feeder Etc.
Other Feeders
20 Slot 100 Slot
Feeder
Inspection
Function
Supply accuracy inspection
Saved data inspection (Serial No,
Firmware Version, sensor resetting,
mapping)
Feeder
Calibration
Function
Sensor resetting, mapping serial
number change
Available
Feeders
SME 8mm
W4P1/12mm/16mm (Option)
Vibration Feeder
•
Frequency control method
•
Available voltage and current : DC24V, 0.8A±0.8
•
Quantity of sticks to be used : Max. 4 pieces
•
Components available for supply : SOP, SOJ, PLCC, Connector, etc.
Stack Stick Feeder
•
Available for maximum 9-staged stacking
(based on T 20mm stick)
•
Non-stop component supply
•
Allows easy removal and installation of
feeders using the feeder slots as well as air and electricity of
the component placer
Electric Tape Feeder
•
Aligns the pickup positions automatically for the improvement of
the simultaneous pickup rate
•
Allows the supply speed to be set for stable component supply
•
Automatic feeding pitch recognition function
•
Allows mixed use with a pneumatic feeder in the same feeder base
W4P1 Feeder
•
Possible to handle the W4P1 reel for the
supply of 0402 and 03015 microchips
•
High supply accuracy
SMART Feeder
•
As an 'Auto Loading/Splicing Free'
feeder, reduces the manpower required
to perform setup and model change
•
Applicable to a small quantity of reels
6-Lane Lens Feeder
•
Allows simultaneous supply and pickup of
LED lenses at six lanes
Bowl Feeder
•
Allows simultaneous supply and pickup of
LED lenses at five lanes
Label Feeder
•
Allows simultaneous supply of labels at
6 lanes (Applies individual detection sensor)
•
Possible to handle reel widths of up to
Max. 105mm
※
For more detailed specifications of labels,
please contact our salesperson
Docking Cart
•
Feeders are installed in advance or replaced
collectively in the docking cart off-line before
model change, which helps reduce the feeder
replacement time and improve productivity
Connecting Reel
Reel in use
Automation
Flux Dipping Unit
•
Rotary Flux Dipping Unit
•
Installed in the feeder base in the
same manner as the tape feeder
Tape Cutter
•
Reduces operator's work by cutting
a tape automatically
Feeder Rack/Replacement Jig
•
Allows safe transport and storage
of tape feeders
Feeder Calibration Jig