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13 PROCESSES Press-Fit A high force placement machine inserts connectors and components with multiple connections onto the PCB, controlling the insertion force and stroke. Scanning T o meet your challenges in handling mu…

PROCESSES

Odd-Form Component Placement

Equipment designed to automate placement of odd-form

connectors and components. Systems can be designed to be used

with new packaging types. Machines are equipped with servo-

gripper and lead-scan.

PROCESSES

CORE COMPETENCE

Pin Insertion

The high-speed pin insertion machine places variously-shaped

contacts into a PCB. Pins can be designed for soldering or press-t

connections. A servo-controlled placement head combines speed

with accuracy and insertion force control.

Laser Plastic Welding

Today’s products require more high quality and precise sealing.

IPTE’s laser expertise is available for competitive automated laser

plastic welding. The optimal and closed loop welding process

utilizes high speed scanning for quasi-simultaneous welding.

Included is a low cost quick exchange clamping mechanism.

The system is controlled using IPTE’s user friendly interface TS1

and includes collapse measurement, laser power and force control

during the welding process. The welding process is digitally

controlled and monitored. The clamping lid supports inner and

outer surface and a cooling system improves process control and

cycle time.

Feeding

IPTE’s component feeding solutions cover stick, axial, radial feeding

and tray feeding. For odd-form components, feeders can include

cutting and forming tools, vision for polarity check and buffering,

for high-speed applications.

Laser Marking

Essential for traceability in components, boards and products, the

laser marking process is integrated seamlessly into the production

line, without workow interruptions. The portfolio includes 1D/2D,

text and graphics on PCBs (top and bottom), metals, plastics and

ceramics.

PROCESSES

Press-Fit

A high force placement machine inserts connectors and

components with multiple connections onto the PCB, controlling the

insertion force and stroke.

Scanning

To meet your challenges in handling multiple DMC codes on one

panel at multiple locations, IPTE provides an automated scanning

system to read all the codes at (predened) locations according

to free programmable scripts. This enables very short product

change-over as the readers do not need adjustment.

Soldering

A selective wire soldering production cell targets demanding

soldering processes on PCBs (from the top), hybrid ceramics,

exfoil and many more substrates. The cell can be used for

soldering on PCB assemblies that are already incorporated into unit

housings. This feature makes the soldering cell a highly exible

solution compared to other soldering machines on the market.

FLEXIBLE AND EFFICIENT

IPTE’s assembly solutions are simple, economical, efcient and exible. The comprehensive

offering covers standard assembly, pallet-based systems and lean solutions, with proven systems

and innovative emerging technologies included. Blending Industry 4.0 and efcient working

practices, IPTE’s portfolio can meet specic requirements, with elements that have the exibility

to be adapted for project-specic needs.

Standard Assembly

Standard assembly cells enable complex lines to be

built. Capacity or integration levels can be increased as

required by adding assembly cells. Modularity guarantees

exibility. Machines can be easily adapted to meet specic

requirements. Product-specic applications can include

loading and unloading, clinching, marking, pressing, screw

fastening, sorting and packaging, or any other process.The

standard assembly cells are tailor-made for the design and

installation of automated stations – from simple working

heads to advanced, high performance equipment.

Pallet-Based Systems

Designed for continuous material ow in high-volume

assembly lines, IPTE’s pallet-based systems offer plug-and-

play modularity. A main conveyor and cells can be positioned

serially or in parallel in an assembly line. A basic cell

operates with specic robots or with pre-dened software.

The modular system can be adapted or extended (or even

re-used) to handle different products or quantities. As self-

contained units, IPTE’s pallet-based systems can be equipped

and tested off-line. Ready-to-run stations can be plugged

into the assembly line in a matter of minutes.

Lean Solutions

A range of Lean solutions is available with different levels

of automation. All IPTE’s Lean solutions achieve the Lean

manufacturing goals of higher throughput with minimum

inventory.

ASSEMBLY

CORE COMPETENCE