3Di_Series_SJ3901DCB1-03E_mail.pdf - 第3页

Improve production quality Improve production efﬁciency Improve proﬁts Beneﬁts provided with Saki’ s 3D-AOI series P r o d u c t i v i t y C o s t s P r o ﬁ t s 4 5 Programming ⁃ One common platform supports 3D-SPI, 3D-A…

3D-AOI

SMT Process

3D-AXI

X-Ray

Inspection Process

2D-AOI

Conformal Coating

Inspection Process

3D-AOI

Selective Soldering

Inspection Process

Internet

3D-AOI

SMT Process

3D-SPI

SMT Process

Cloud-based

Management System

2 3

Saki's Total Smart Factory Inspection Solution

QUALITY DRIVEN Production

SAKI maximizes production efficiency by

improving production-line quality.

Advantages of SAKI's Total Inspection Solutions

Today's technologies and markets demand advanced manufacturing,

high-mix low-volume production, precision quality, short lead times,

and low total cost-of-ownership. Saki's high-speed, high-accuracy

inspection and measurement systems, with enhanced software and

hardware platforms, satisfy those requirements. 

Saki's data capture capabilities and machine-to-machine (M2M)

connectivity maximize production efficiency for the Smart Factory.

Saki systems inspect the entire assembly process:

• Screen printing

• Dispensing

• Component placement

• Reflow

• Selective soldering

• Conformal coating

※ SPI: Solder Paste Inspection　AOI: Automated Optical Inspection

Improve

production

quality

Improve

production

efﬁciency

Improve

proﬁts

Beneﬁts provided with Saki’s 3D-AOI series

Productivity

Costs

Proﬁts

4 5

Programming

⁃

One common platform supports 3D-SPI, 3D-AOI, and 3D-AXI

⁃

Saki Self-Programming (SSP) Software

⁃

Compliant with IPC standards

Measurement Inspection & Tuning Function

⁃

Offline-debugging with real-time program adjustments

⁃

Height and extra component detection (ECD) functions

⁃

Through-hole device solder inspection

Verification

⁃

History Management System for data

logging and history

⁃

Golden & Silver Sample Check Function for

process verification

⁃

Side cameras capture areas

missed by overhead cameras

Machine Stability and Accuracy

⁃

Self-diagnostic functions

⁃

Rigid gantry structure and dual motor drive system

⁃

High resolution linear scale for accurate positioning

⁃

CoaXPress camera for faster inspection & measurement process

Flexible Configurations for Diverse Requirements

⁃

Accurate 3D inspection & measurement for entire PCBA

⁃

Scalable optical resolutions of 7µm,

12 µm, and 18 µm

⁃

Flexible gantry for M/L/XL PCBA

sizes and dual lanes

Quality First

QUALITY DRIVEN Production

Saki's 3D-AOI systems

improve process quality,

efficiency, and productivity

to improve profits.

Saki combines proprietary hardware and software to produce a stable,

highly accurate system that improves production and maximizes

process efficiency and product quality.

AOISPI

Key Factor 1

Advanced Hardware Features

Key Factor 2

Advanced Software Features

Key Factor 3

Applied Technology

Machine-to-Machine Systems

⁃

Feed-back from SPI to printer

⁃

Feed-forward from SPI to Pick-and-Place

⁃

Feed-back from AOI to Pick-and-Place

Stand-alone Systems

⁃

RMS remotely manages multiple BF2-Monitors with one PC

⁃

MPV lets operators see every inspection result in real time

AOISPI AOISPI

6 7

Key Factor 2

Advanced Software Features

Applied Technology

SAKI Technology for M2M Communication

Key Factor 1

Advanced Hardware Features

Proprietary Hardware provides

accurate measurements

⁃

Saki's machines are built with hardware that's made

to last.

⁃

A closed-loop, dual servo-motor drive system, high-

resolution linear scale, and rigid gantry structure

provide unsurpassed accuracy and repeatability for

absolute measurements.

⁃

An optimized conveyor

system, driven by step

motors, enables fast

PCBA loading and

unloading.

Self-diagnostic System

Saki's predictive and preventive maintenance

management system assures stable machine

conditions and repeatable, consistent performance.

Every key component is monitored along with system

conditions, and a detailed diagnostic log is recorded.

The optimized preventive maintenance plan reduces

maintenance time, machine down-time, manpower,

and costs.

Optical Unit

⁃

Four, multi-frequency digital projectors provide

accurate 3D measurements for high-quality images.

⁃

Three camera resolution levels—7µm, 12µm, 18µm—

are available to match application requirements.

⁃

Saki's CoaXPress interface in the overhead camera

captures images 1.7 times faster than previous

models.

⁃

Enhanced 2D and 3D calibration uses multiple

calibration height targets for positive and negative

heights to guarantee height measurement accuracy.

Side Cameras*

A quad side camera system ensures inspection of the

entire board, including dead angles and areas missed

by overhead cameras.

*factory-installed option

Programming

⁃

Special BF2 software has a common user-interface

for Saki's 3D SPI, AOI, and AXI systems.

⁃

The software saves a full 3D image of the whole

PCBA, so the operator can create inspection data

without using the physical board.

⁃

Saki Self-Programming (SSP) Software

Saki's Self-Programming Function was developed on

the concepts of Board less, Skill less, and Stress less.

Accurate libraries are automatically created for both

SPI and AOI based on the database and BOM data

associated with about 300,000 types of components.

Inspection Data per IPC Standards

Default thresholds of inspection data conform to IPC

standards.

Measurement Inspection and

Tuning Function

Offline Debugging

Operator can edit

inspection data to check

previous Good/NG images,

or real-time defect images,

offline without any

production interruptions.

Warpage Adjustment

Warpage is compensated automatically. An accurate

height map is made

of the entire PCBA

surface, enabling the

Extra Component

Detection function to

detect foreign material.

Fujiyama (Through-hole Device Solder Inspection)

The Fujiyama algorithm

provides complete

through-hole joint

inspection in a single

step. It simultaneously

inspects for copper

exposure, pin detection,

pin-holes, solder fillets, and bridges.

Inspection Data Verification

History Management

System

The History Management

System records the detailed

data modification system

in detail (who, what, when,

where, why, and how)

Golden & Silver Sample

Check Function

Maintains inspection accuracy

by checking machine status

and inspection conditions

before starting auto

operation.

Time Based Maintenance

Condition Based Maintenance

TOP Camera Image

SIDE Camera Image

Gerber

CAD XY

ECAD Design

Height ECD function

3D DIP Soldering

Linear scale image