SIPLACESoftware_WorkflowSolutions_EN.pdf - 第3页

3 Setup prepara tion and machine operation SIPLACE Setup Center Reliable setup verification SIPLACE Setup Center safeguards processes, prevents errors and accelerates product changeovers irrespective of whether you execu…

Production planning

SIPLACE SiCluster MultiLine

Production scheduling for all your lines

SIPLACE SiCluster MultiLine simplifies and

improves the production scheduler's job

significantly.

In combination with the SIPLACE Production

Planner, SIPLACE SiCluster MultiLine creates

family setups that take into account all your

SIPLACE lines on the production floor. Restrictions

like line configurations, quality management

systems and feeder options are automatically

considered as well. The production planner can

even select with a mouse click whether he wants to

optimize for maximum placement speed or

minimum setup times.

SIPLACE SiCluster Professional and

SIPLACE Pro optimization tools

Optimized line utilization

The SiCluster Professional option for SIPLACE Pro

automatically identifies shared components,

generates family setups and efficiently groups

components on the feeder tables. It also assigns

standard components which are needed for multiple

setups to constant feeder tables. You benefit from

quicker and more efficient setups while maximizing

your line utilization.

SIPLACE Pro Split Table Mode Option

Non-stop product changeovers thanks to virtual

setup area assignments

The Split Table Mode option is a simple and

ingenious way to virtually allocate your changeover

tables. Within floating setup you set up the reels for

the next product(s), while the first product (or

product family) runs. Your SIPLACE line switches

over seamlessly when the first board for the new

product enters the line.

SIPLACE Material Manager

Production scheduling with material availability

checks

The SIPLACE Material Manager is the material

logistics solution that was designed for the special

needs of electronics manufacturers. Components

are managed on the package (e.g. reel) level, and

inventories can be tracked in various storage

locations (warehouse, active feeder pool, line, etc.).

It also manages moisture-sensitive devices (MSDs)

and records their exposure times.

Another benefit: It keeps track of your material

consumption much more accurately, because it

computes it no longer based on placement

programs and lot sizes, but based on exact

numbers reported to the Material Manager by each

machine. The system is also able to trigger material

withdrawals and generate path-optimized pick lists.

Production planners require concrete and reliable information to do their job properly and get orders out the

door on time. The best results can be achieved if production processes and deadlines can be synchronized.

SIPLACE offers the perfect solutions for this approach.

With innovative software from SIPLACE, the production scheduler can optimize the order sequence send the

jobs to the line with state-of-the-art setup concepts. We also make sure that your systems are transparently

integrated into your ERP system and offer SMT-specific material logistics that synchronize the processes

between your lines and your component warehouse.

In this context it is important to remember that the SIPLACE Software Suite lets you work across lines and

platforms in a single system from a single source.

Your challenges:

 Minimize the setup effort in job preparation and production

 Minimize the downtime caused by setup changeovers

 Ensure that the required materials are available

 Overcome the limitations of classic ERP systems

The SIPLACE solution:

Setup preparation and

machine operation

SIPLACE Setup Center

Reliable setup verification

SIPLACE Setup Center safeguards processes,

prevents errors and accelerates product

changeovers irrespective of whether you execute

setup changes online or offline, with changeover

tables, with feeders in preassigned positions, or

with state-of-the-art random setup concepts. You

simply scan the barcode ID of the component reel

that is loaded in the feeder. The software reconciles

the data with the placement program information

and approves the combination or signals an error.

Features like these protect your setup process.

SIPLACE Material Setup Assistant

Less material travel back and forth

The SIPLACE Material Setup Assistant prevents

excessive material travel between the warehouse

and the setup preparation area. It creates

transparency, analyzes the production schedules

for all lines and uses the feeder LEDs to signal

which feeders should stay in place since they will

be needed later.

SIPLACE Material Tower:

Hardware for smart workflows

The SIPLACE Material Tower is the first storage

system for component reels which runs completely

integrated with SIPLACE Material Manager. The

rectangular, very compact SIPLACE Material Tower

takes lees than 10 seconds for software-controlled

issuing of materials. Several SIPLACE Material

Towers at the same location can be clustered –

remaining completely transparent for SIPLACE

Material Manager software.

The SIPLACE Material Tower also can be used as

an intermediate storage for setup preparation areas

as well as a storage for replenishment in immediate

vicinity to the SMT lines.

SIPLACE Random Setup

Place feeders anywhere

With SIPLACE Random Setup you install your

SIPLACE X-feeders wherever there is room. With

Random Setup, your SIPLACE line will

automatically adjust your placement programs and

processes to work with the current feeder locations.

This enables you to prepare for upcoming product

changeovers while the current product is still

running – simply by setting up the feeders and

components for the next product in any available

slots. The SIPLACE X-feeders register with the

placement machine automatically.

SIPLACE Line Monitor

Everything under control

The SIPLACE Line Monitor provides all relevant

status information for your SMT line at a glance.

Traffic light functions warn against critical situations

before they become line-stoppers.

SIPLACE Modular Training

Custom-tailored training modules

SIPLACE's modular training concept makes it

easier to schedule training for setup preparation

and machine operators. Training seminars take

place in familiar surroundings and are based on

production-specific requirements.

SIPLACE Station Software and Smart GUI

For a faster and more professional production

Our user-friendly graphical user interface (GUI),

which is available in 15 different languages, quickly

turns users into professional operators.

SIPLACE Station Software identifies incomplete

component descriptions and makes it possible to

teach components during the production run directly

on the machine.

Setup preparation and machine operators have wide-ranging and demanding jobs. They make sure that your

lines keep running trouble-free. They are also responsible for correctly setting up and verifying the various

components and for making sure that they are replenished on time. That's why it is so important to give them

the tools they need to simplify and automate these processes as effectively as possible.

Your challenges in setup preparation

 Avoid setup preparation errors

 Reliable setup verification in the active feeder pool

 Provide feeders in a timely manner to avoid production delays

Your challenge in machine operation

 Set up and tear down feeders without errors

 Replenish components in a timely manner to avoid production delays

 Ensure efficient production without expensive training

The SIPLACE solution

Line management

SIPLACE NPI solutions with Dynamic Editing

Quick and error-free new production

introductions

With SIPLACE NPI solutions featuring Dynamic

Editing you can generate an error-free placement

program even when data is faulty or missing. Your

central tool is SIPLACE Pro with Virtual Product

Build. With easy-to-use software wizards, SIPLACE

Pro guides you step-by-step from importing the data

to verifying the placement program via a simulation

feature. The resulting program runs on any SIPLACE

machine.

Do you still have some final corrections to make on

fiducials, pickup positions or placement positions?

No problem with Dynamic Editing. On the station

monitor, teaching a new component shape takes less

than a minute, and corrections of placement

positions are easy since the machine's internal vision

systems handle all the measurements. This saves

extra trips and time.

The result: optimized first-yield results.

SIPLACE LED Pairing

Always the correct combination

With SIPLACE LED Pairing, users can administer

LED brightness classes, display them in the

placement program and assign them to the

appropriate resistors. When an LED of a different

brightness class is picked, SIPLACE LED Pairing

selects the matching resistor automatically. And the

program also handles assigning and placing LEDS

and their corresponding resistors on both sides of the

PCB. The system checks whether the correct

program with the corresponding resistors has been

loaded. If not, it displays a message asking the user

to load it. SIPLACE LED Pairing makes the LED

placement process a lot easier.

SIPLACE Alternative Components

One placement program – many component

alternatives

SIPLACE Alternative Components lets you define

alternative components for each position. This makes

it easy to seamlessly switch to a functionally identical

alternative if a manufacturer encounters a delivery

bottleneck,

even if these components have a slightly different

shape or packaging. As an additional benefit, you

no longer have to administer the many program

variants that were necessary in the past.

SIPLACE Engineering Data Manager (EDM)

Consistent production data made easy

SIPLACE EDM takes the placement programs

created in SIPLACE Pro and stores them on a

central server, from which it downloads the

programs to the line computer just before the start

of the production run. This ensures program

consistency.

If data changes are needed on the line, the operator

can still make them, provided he has the required

authorization. Your benefit: SIPLACE EDM records

all such changes automatically, documents them

and can integrate them into the master version of

the program on the central server in accordance

with a defined approval process.

SIPLACE Vision Teaching Station

A powerful tool for your NPI process

The SIPLACE Vision Teaching Station uses the

same digital camera technology that makes your

SIPLACE placement machines so special. This

makes it possible to describe components that are

not available in your own repository or in

SIPLACE's component shape libraries in just a few

easy steps with help from the following features:

 The Auto-Learn function, which automatically

records the shape and dimensions of new

components

 The Offline Teaching function, with which you

record component shapes away from your lines

while the production continues unhindered

 Export to SIPLACE Pro: Once the component

has been described, its data is exported to

SIPLACE Pro, where it is filed and becomes

available to all SIPLACE platforms

 Import of saved vision dumps from SIPLACE

machines

Line managers have a very demanding and diverse job. They have to introduce new products, administer

hundreds of placement programs, handle a broad spectrum of components and generally monitor the

productivity of their lines. They must have everything under control and be able to provide answers at all

times.

Your challenges:

 Have total control of your productivity

 Schedule production jobs to meet their respective deadlines

 Be able to respond quickly and flexibly to top-priority or rush jobs.

The SIPLACE solution: