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6 Maintenanc e and repair SIPLACE Minor/Major Maintenance Being proactive delivers benefits SIPLACE Minor Maintenance involves minor maintenan ce activities that are performed by the operators on a w eekly basi s. Y ou c…

Line management

SIPLACE NPI solutions with Dynamic Editing

Quick and error-free new production

introductions

With SIPLACE NPI solutions featuring Dynamic

Editing you can generate an error-free placement

program even when data is faulty or missing. Your

central tool is SIPLACE Pro with Virtual Product

Build. With easy-to-use software wizards, SIPLACE

Pro guides you step-by-step from importing the data

to verifying the placement program via a simulation

feature. The resulting program runs on any SIPLACE

machine.

Do you still have some final corrections to make on

fiducials, pickup positions or placement positions?

No problem with Dynamic Editing. On the station

monitor, teaching a new component shape takes less

than a minute, and corrections of placement

positions are easy since the machine's internal vision

systems handle all the measurements. This saves

extra trips and time.

The result: optimized first-yield results.

SIPLACE LED Pairing

Always the correct combination

With SIPLACE LED Pairing, users can administer

LED brightness classes, display them in the

placement program and assign them to the

appropriate resistors. When an LED of a different

brightness class is picked, SIPLACE LED Pairing

selects the matching resistor automatically. And the

program also handles assigning and placing LEDS

and their corresponding resistors on both sides of the

PCB. The system checks whether the correct

program with the corresponding resistors has been

loaded. If not, it displays a message asking the user

to load it. SIPLACE LED Pairing makes the LED

placement process a lot easier.

SIPLACE Alternative Components

One placement program – many component

alternatives

SIPLACE Alternative Components lets you define

alternative components for each position. This makes

it easy to seamlessly switch to a functionally identical

alternative if a manufacturer encounters a delivery

bottleneck,

even if these components have a slightly different

shape or packaging. As an additional benefit, you

no longer have to administer the many program

variants that were necessary in the past.

SIPLACE Engineering Data Manager (EDM)

Consistent production data made easy

SIPLACE EDM takes the placement programs

created in SIPLACE Pro and stores them on a

central server, from which it downloads the

programs to the line computer just before the start

of the production run. This ensures program

consistency.

If data changes are needed on the line, the operator

can still make them, provided he has the required

authorization. Your benefit: SIPLACE EDM records

all such changes automatically, documents them

and can integrate them into the master version of

the program on the central server in accordance

with a defined approval process.

SIPLACE Vision Teaching Station

A powerful tool for your NPI process

The SIPLACE Vision Teaching Station uses the

same digital camera technology that makes your

SIPLACE placement machines so special. This

makes it possible to describe components that are

not available in your own repository or in

SIPLACE's component shape libraries in just a few

easy steps with help from the following features:

 The Auto-Learn function, which automatically

records the shape and dimensions of new

components

 The Offline Teaching function, with which you

record component shapes away from your lines

while the production continues unhindered

 Export to SIPLACE Pro: Once the component

has been described, its data is exported to

SIPLACE Pro, where it is filed and becomes

available to all SIPLACE platforms

 Import of saved vision dumps from SIPLACE

machines

Line managers have a very demanding and diverse job. They have to introduce new products, administer

hundreds of placement programs, handle a broad spectrum of components and generally monitor the

productivity of their lines. They must have everything under control and be able to provide answers at all

times.

Your challenges:

 Have total control of your productivity

 Schedule production jobs to meet their respective deadlines

 Be able to respond quickly and flexibly to top-priority or rush jobs.

The SIPLACE solution:

Production management

SIPLACE Performance Monitoring

SIPLACE Performance Monitoring determines the

line status and important key performance

indicators (KPIs) in real time. It displays the results

as absolute values as well as in the form of easy-to-

read actual-vs.-target charts with customizable

reference values.

SIPLACE Performance Monitoring delivers not only

detailed data for analyses, but clear visuals to keep

the production staff informed about job progress,

target achievement and potential improvements.

Responsible for the entire production floor, the production manager must make sure that products are made

and shipped on time and with the required quality. To do this, he needs the maximum transparency provided

by the innovative and intelligent SIPLACE line monitoring tools. Should something nevertheless go wrong, he

must have access to a reliable solution for tracing the production generation process. SIPLACE offers the

perfect tools for such demanding requirements.

Your challenges:

 Keeping an eye on your production numbers

 Recognize target deviations and respond accordingly

 Responsibility for producing pcbs and assembled products in the required quality and quantity

The SIPLACE solution:

SIPLACE Traceability

Recalls cost a lot of money. That's why you want a

production environment that follows specifications to

the letter and features seamless traceability. With

SIPLACE Traceability, your production meets even

the toughest requirements.

In our Traceability solutions we collect all

production- and quality-relevant data from SIPLACE

Setup Center, splice sensors, fill level meters,

barcode readers and other sensors. You access this

data via fast and powerful database tools.

Maintenance and repair

SIPLACE Minor/Major Maintenance

Being proactive delivers benefits

SIPLACE Minor Maintenance involves minor

maintenance activities that are performed by the

operators on a weekly basis. You can schedule

these for specific days or perform them during

breaks in the production process.

SIPLACE Major Maintenance activities are

performed approximately every six months by

people who have undergone special SIPLACE

training. According to the requirements they have

the choice to do it off- or online. However, you can

also request SIPLACE technicians to perform this

kind of maintenance for you.

Your benefits:

 You protect your investment and maintain the

value of your SIPLACE machines

 You prevent unscheduled downtime

 You maximize the availability of your placement

machines

 Older equipment operates within the

specification, just like a new machine

 You reduce your total costs

SIPLACE Verification

Like everyone else, you probably receive more and

more requests to document the capabilities of your

machines, whether from customers or to comply

with external standards or internal audit

requirements SIPLACE Verification makes it easy

to meet these demands when it's most convenient

for you.

You can select from the following verification

options:

 Machine verification

Checking your machines' capabilities

 Camera verification

Checking the controls and lighting for analog

and/or digital imaging systems

 Feeder verification

Checking the general tape module functionality

and positioning accuracy

 Placement force verification

Checking the programmable placement force

levels

You can also perform your own machine verification

with the help of the (internal) SIPLACE vision

system. We will provide you with the necessary

know-how and special tools as part of our

Capability Transfer program.

The main responsibilities of the maintenance engineer, who is often also the service expert, are clearly

defined: he should make sure that the placement machines run smoothly and that his maintenance activities

cause as few interruptions or delays as possible. To achieve this goal, many electronics producers have

introduced intelligent maintenance concepts and maintenance workflows that integrate the machine

maintenance into their everyday operations. Maintenance engineers must also know in what order their

activities are best performed, which tools and materials they will need, and what can be done offline.

Your challenges:

 Verify your equipment such as machines, feeders and heads

 Be up-to-date on special service tools

 Maintain the placement equipment in a timely fashion without loss of production

 Repair and test individual machine parts

 In short: do what's needed to keep the line running

The SIPLACE solution:

This brochure contains only general descriptions and/or features which may not apply to a specific product or may change as a result of new product developments.

Specific features are only binding if they were expressly agreed upon in the respective contract.

A10011-ASM-G141-X-7600 Edition 1-11/2013

ASM Assembly Systems GmbH & Co. KG

Rupert-Mayer-Str. 44

81379 Munich, Germany

Telephone: +49 89 20800-27819

Fax: +49 89 20800-36692

siplace.de@asmpt.com

ASM Assembly Systems Singapore Pte Ltd

Singapore

Telephone: +65 6877-3900

siplace.sg@asmpt.com

ASM Assembly Systems Ltd

China Shanghai

Telephone: +86 21 5887-3030

info.china@asmpt.com

ASM Assembly Systems SAS

Bussy Saint Georges, France

Telephone: +33 1-79 94 81 22

marketing.siplace.fr@asmpt.com

ASM Assembly Systems GmbH & Co KG

Vienna, Austria

Telephone: +43 1 259 0529-0

siplace.cee.at@asmpt.com

ASM Assembly Systems AB

Sollentuna, Sweden

Telephone: +46 8 703-3500

siplace.se@asmpt.com

www.siplace.com

ASM Assembly Systems, LLC

USA, Suwanee

Telephone: +1 770 797-3000

easales.sea@asmpt.com