KE-301020VA_E.pdf

High-Speed Chip Shooter High-Speed Flexible Mounter KE-3010AM/KE-3010AL/KE-3010XL KE-3020VAM/KE-3020VAL/KE-3020VXL A A A A A Lite A Oct-2017/Rev .06 Whit e list (s tan dard) Viru s meas u rem ents oftware

High-Speed Chip Shooter

High-Speed Flexible Mounter

KE-3010AM/KE-3010AL/KE-3010XL KE-3020VAM/KE-3020VAL/KE-3020VXL

Lite

Oct-2017/Rev.06

White list (standard)

Virus measurementsoftware

For placement of ultra-small components

◎23,500CPH chip (Laser centering/Optimum)

◎18,500CPH (Laser centering / IPC9850)

◎9,000CPH IC(Vision centering/MNVC option)

◎One multi-nozzle laser head (6 nozzles)

◎From 0402(01005)to 33.5mm square components

◎Supported PWB size: M/L size

For placement of large / odd-shaped components

◎20,900CPH chip (Laser centering/Optimum)

◎17,100CPH chip (Laser centering / IPC9850)

◎9,470CPH IC(Vision centering/MNVC)

◎From 0402(01005) to 74mm square components or 50×150mm

◎Vision centering system (featuring bottom, side, and back lighting,

all ball recognition and split recognition)

◎Supported PWB size: M/L size

KE-3020VA

◎One multi-nozzle laser head (6 nozzles) plus

one IC head with CDS sensor (1 nozzle)

KE-3010A

High speed flexible mounter

responding to various expectation

- from ultra-small components

to odd-shaped components.

1.JUKI Basic Technology

The machine can recognize components of various

shapes: from an ultra miniature components such

as 0402 (01005) chips up to 33.5mm square

components such as PLCCs, SOPs, BGAs, and

QFPs. When the machine recognizes a component

with laser, variations such as shape, color, and

reflection do not matter.

Recognition algorithm

Laser calculates the

following

data for each

component:

component shape

Center Angle Width

Each nozzle has independent Z and theta control

for superior flexibility, accuracy, and redundancy.

The height and angle of each nozzle can be

controlled precisely.

Highly-precise

placement angle is

possible using

servo motors

②

Component state check

Compare the dimensions and ratio

of component data to the

component picked for confirmation

of pick orientation.

③

Component

dimension check

Compare the dimensions of

the part picked to the

component data to ensure

the right part is picked.

④

Component fall check

Laser checks if the

component falls

before placement.

⑤

Release check

Laser checks if the

component is properly

released on the board

after placement.

The component check function improves the quality

of component placement. Component presence is

monitored by the laser from pick to placement,

reducing the chance for missing components.

X-Y drive system features

JUKI's original "full closed

loop control" using AC motors

and magnetic linear encod-

ers.

Both X and Y axis keeps

high-speed, and highly

reliable

placements intact.

Full closed loop control

Vision recognition

Laser recognition

Vision centering technology

Centering method can be selected based on component type, shape, size and material. Laser centering is

used for high-speed placement of smaller components. Vision is used when lead or ball inspection is needed

or when the component is too large for the laser. Many nozzles are available for odd-shaped components

providing unsurpassed component handling.

Bottom and side

recognition

Bottom and side

recognition

Back light

recognition

①Linear encoders

②AC motors

JUKI laser centering for flexibility and quality

※PWB size XL will be KE-3010

※PWB size XL will be KE-3020V

KE-3020VA

Independent Z and theta-axes control

※Vision centering is available on the KE-3010A with the MNVC option.This function is standard on the KE-3020VA .

The component check function improves the

quality of component placement.

①On-the -fly component detection

Laser detects presence of components.

Laser Laser

Laser

0402chip

MNVC(Multi Nozzle Vision Centering)

Vision centering by the multi-nozzle head nearly doubles the placement rate for smaller components, including

CSPs, BGAs and smaller QFPs.

Nozzles for odd-shaped components

High-Speed Chip Shooter

High-Speed Flexible Mounter

Easy operation

Ease-of-operation improved by

automatic component measurement

Component data can be programmed simply by

typing approximate dimensions, type and packag-

ing information. Accurate dimensions, number of

leads and lead pitch are measured and

programmed automatically by the machine.

This function assists operators in the preparation of

a new production. By simply following a checklist of

setup items from “1. Automatic width adjustment” to

“8. Production program check,” an operator can be

sure they have performed the necessary steps and

see which have not been completed.

Non-stop Operation

Non-stop operation allows the operator to replace

feeders while the machine continues to run at full

speed.

160 component inputs

Up to 160 different components can be installed on

the machine for ultimate flexibility. The feeder

trolley has no cables or hoses to connect for

ultra-fast, ultra accurate change-overs.

Simple setting of feeder pitch

No tools are required to

change the feeder pitch.

Pitch is set using buttons

on the feeder.

High precision and quality placement

with Electronic feeders

Flexible vision teaching

Complicated programming of odd-shaped compo-

nents is made easier by following step-by-step

guidelines, reducing programming time significantly.

Automatic correction of pick position

※

The position error information of a nozzle is transmit-

ted to each electric feeder so that each electric

feeder automatically adjusts feeding for more stable

pick position and for better simultaneous picks.

Automation Nozzle Changer (ATC)

Automatically replace nozzles according to

component dimensions.

Auto teaching of pick position reduces changeover

time and mis-picks.

Auto Teaching of Pick Position

Centering errors prevented

by self check

Laser contamination is checked prior to the produc-

tion. If contamination is detected, an alarm is given

to prevent centering errors.

High-speed, on-the-fly vision centering

dual upward looking strobing cameras capture images in high speed for large, fine pitch, or odd-form compo-

nents.

【existing recognition】

pause for each component recognition

nozzle

camera

【non-stop Vision recognition】

non-stop recognition for each component

component

Simultaneous on-the-fly component

2 centering for high-speed production

Feeder Position Indicator

LED's on the feeder bank indicates which feeder

needs to be replaced or which feeder has an alarm,

indicates location of feeders to be set during change

over, and helps simplify feeder setup.

High-resolution Camera

Enable high-accurate

inspection for components

like QFP with lead pitch 0.2

mm.

Tape Cutter

※

Automatically cuts used tape and stores it in an

easily removable trash bin, eliminating mess and

decreasing operator workload.

Rear-side Operation Unit

Allows complete machine operation from the rear

Adjustment side of the machine.

※Only available on electrical feeder

2.High Productivity

ATC unit(Auto-Tool Changer）

VCS unit

(Vision Centering System)

Trolley set up image

EF08HDRSingle & double lane feeder

Component data is updated

after automatic measurement.

check list

Flexible vision teaching

Laser contamination check

※Option for mechanical feeder specification, standard for electrical feeder specifica-

tion.

Laser sensor is integrated into the placement head

for on-the-fly centering. Head moves directly from

the pick position to the placement position for the

shortest possible head travel and maximum place-

ment speed.

Head moves directly

from the pick to the

placement position

Laser sensor integrated

into placement head

Component

dimensions:

Width

Depth

Height