PILOT-NX-LINE-UK.pdf
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Following the winning philosophy which characterized its business in
testing over three decades, based on the constant and rapid
innovation of its testing solutions, Seica introduces the
PILOT
NEXT> LINE.
This is the
new generation of flying probers featuring a renovated
and sleek look thanks to the premium materials of the chassis, and
innovative electrical worth discovering performances, undoubtedly the
most complete flying probing test platform on the market.
Moreover, all the
PILOT NEXT> testers feature the Industrial
Monitoring solution “4.0 ready”
by Seica, to monitor current
absorption, supply voltage, temperature, light indicators and other
parameters useful to indicate the correct operation, to ensure predictive
maintenance and make the systems compatible with the new standards
of the fourth industrial revolution ongoing nowadays.
INDUSTRY 4.0
Information and the technology
needed to collect and analyze data, is
key to the successful digitalization of
the manufacturing process, which is at
the heart of the
Industry 4.0 concept.
The PILOT NEXT> LINE has all of
the capabilities needed for
implementation in any
Factory 4.0
scenario, providing the possibility to
plug in any proprietary or third party
information system to achieve the
desired goals.
m Elimination fixturing costs and time
m Fast test program development, easy
integration of design changes
m Process flexibility
m Circuit access, even in the absence of test
points
m Controlled probe contact, programmable
for any type of board
m Different test solutions and approaches
integrated in a single test system
m Intrinsic positioning and measurement
precision
ADVANTAGES OF FLYING PROBE TEST:
The PILOT NEXT> LINE offers architectural solutions,
each one optimized for a specific type of application
scenario:
PILOT H4 NEXT> is a horizontal solution,
available in manual or automatic version. Completely
compliant with the SMEMA protocol, ensuring complete
automation of the in-line test process. It has an
architecture which permits the integration of additional
pins and jigs to augment test coverage or to integrate
other processes, such as on-board programming (OBP) of
digital devices.
PILOT V8 and PILOT V4 NEXT> optimize the test of
“double-side” electronic boards, which require stimulus and
measurement on both sides of the UUT simultaneously. The use
of 8 (V8) or 4 (V4) probes distributed on both sides of the Unit
Under Test enables full test coverage as well as faster test time,
and the vertical architecture minimize vibrations during testing,
ensuring maximum test precision and measurement stability.
PILOT BT EV Battery Test system has been designed to
measure the electrical connections of battery packs. It
performs parallel and high-resolution Kelvin tests of 16
cells at once in its maximum configuration of 4 flying
fixtures on the four heads. It can achieve high production
rates of nearly 2400 battery cells per minute.
PILOT NEXT> LINE
is the new generation of Seica solutions for flying probers with a sleek,
modern look and the most innovative technology around.
DIFFERENT ARCHITECTURES FOR DIVERSE SOLUTIONS
MANUFACTURING: the evolution
of the test algorithms and strategies
present in the VIVA NEXT> software
mean that the PILOT NEXT> testers
provide fast, high performance
production testing.
The diverse, integrated test technologies
allow the user to streamline the various
production phases, optimizing process
time.
REVERSE ENGINEERING (RE): the necessity of managing field returns is
a constant in today’s industy, the repair returns are often older boards which do not
have complete documentation, schematics or construction data.
The double-side solutions offered in the PILOT NEXT> LINE are ideally suited
to carry out reverse-engineering operations, and include all of the necessary
software tools to enable the reconstruction of the electrical schematics and the CAD
data of the board under repair. This helps to facilitate fault detection and repair, and
to produce the documentation necessary for legacy support of the product.
PROTOTYPING AND NPI:
by exploiting the versatility of the
PILOT NEXT> hardware and
software, it is possible to obtain
immediate data from the testing of
prototypes, avoiding costs and
time for building preliminary
fixtures or test benches, ensuring
maximum fault coverage in the
minimum time.
REPAIR: there are different types of
requirements for diagnosing faulty
boards, depending on the characteristics
of the boards themselves.
The PILOT NEXT> LINE has an
extensive tool set developed to address
all of the repair scenarios, and the
intrinsic flexibility of the flying probe test
approach allows the user to implement
from one to all of the test techniques
available.
PILOT NEXT>: TEST ENVIRONMENTS
MANUFACTURING, REPAIR, REVERSE ENGINEERING, PROTOTYPING, NEW PRODUCT INTRODUCTION (NPI),
and EV BATTIERIES TEST are the environments where the PILOT NEXT> solutions are implemented.
The Seica VIP platform software, VIVA NEXT>, common to all of the PILOT
NEXT> systems, allows a completely versatile test approach, from simple ICT to
functional tests, from automatic, net-oriented tests to the reconstruction of the data and
electrical schematics of boards coming from the field.
VIVA NEXT> is available in a 32 and 64 bit version with a new graphical interface
and a guided environment for an easy and quick test program creation. It is fully
integrated
with NI-VISA drivers and with third-party test management software.
EV Batteries test: flying probe
test is the first standard automated
solution adopted by battery
manufacturers, and these systems are
being widely used to measure the
bonding resistances of the packs cells.
Seica has chosen, with PILOT BT, the
more innovative approach of
developing a new solution, which
addresses current and future battery
test requirements in terms of speed,
configurability and reliability.