1OM-1625-004_w.pdf - 第51页

Contents Cont-4 Page 1OM-1603 Chapter 3 Outline of Automatic Operation 1. Automatic Operation ...................................................................... 3- 1 1.1 Inspections before Automatic Operation .......…

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Contents
Cont-3
Page
1OM-1603
4. Surface Mounting Mechanism ........................................................ 1- 36
4.1 PCB Input ............................................................................... 1- 37
4.2 PCB Positioning ...................................................................... 1- 37
4.3 PEC Recognition .................................................................... 1- 38
4.4 Component Supply ................................................................. 1- 38
4.5 Component Picks .................................................................... 1- 38
4.6 Component Recognition ......................................................... 1- 39
4.7 Component Placement ........................................................... 1- 41
4.8 PCB Output ............................................................................. 1- 41
5. Various Functions ........................................................................... 1- 42
5.1 PEC Recognition Function ...................................................... 1- 42
5.2 Functions related to Component Picks and Placement .......... 1- 42
5.2.1 Automatic Feeder Axis Adjustment Function ................. 1- 42
5.2.2 Pickup Position Automatic Teaching Function ............... 1- 42
5.3 Functions related to Component Replenishment .................... 1- 43
5.3.1 Alternate Feeder Function (Mode) ................................. 1- 43
5.3.2 Automatic Recovery Function ........................................ 1- 43
5.3.3 Component Remainder Management Function ............. 1- 43
5.3.4 Splicing Function ........................................................... 1- 43
Chapter 2 Operation Windows
1. Starting ........................................................................................... 2- 1
1.1 TOP Window ........................................................................... 2- 2
1.2 Select Login User ................................................................... 2- 3
1.2.1 Login Procedure ............................................................ 2- 4
2. Operation Windows ........................................................................ 2- 5
2.1 Control Menu .......................................................................... 2- 8
2.2 Recognition Window ............................................................... 2- 10
2.2.1 Recognition Window in Normal Operation ..................... 2- 10
3. Entry of Each Parameter ................................................................ 2- 14
3.1 How to enter numerical values ............................................... 2- 14
3.2 How to enter a string of characters ......................................... 2- 15
4. Exiting from the System Program .................................................. 2- 16
4.1 Logout ..................................................................................... 2- 16
4.2 Power OFF ............................................................................. 2- 17
4.3 Locking the Power Breaker ..................................................... 2- 19
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Contents
Cont-4
Page
1OM-1603
Chapter 3 Outline of Automatic Operation
1. Automatic Operation ...................................................................... 3- 1
1.1 Inspections before Automatic Operation ................................. 3- 2
1.1.1 ConrmationofPowerSupply ....................................... 3- 2
1.1.2 ConrmationofAirPressure .......................................... 3- 2
1.1.3 ConrmationofCoverSection ....................................... 3- 3
1.1.4 SafetyConrmationofMachineSurroundings .............. 3- 4
1.2 Preparation before Automatic Operation ................................ 3- 5
1.2.1 Power ON ...................................................................... 3- 5
1.2.2 Preparation for Components ......................................... 3- 6
1.2.3 Preparation for PCBs ..................................................... 3- 6
1.3 Start of Automatic Operation ................................................... 3- 7
1.3.1 Starting the System Program ........................................ 3- 7
1.3.2 Login Operation ............................................................. 3- 8
1.3.3 "Product" Window .......................................................... 3- 9
1.3.3.1 Work during Automatic Operation .......................... 3- 11
2. Program Change Operation ........................................................... 3- 12
2.1 Outline of Program Change Operation ................................... 3- 12
2.2 Preparation for Program Change Operation ........................... 3- 13
2.2.1 Preparation for Component Library ...............................
3- 13
2.2.2 Creation of Pattern Program for Production Model ....... 3- 13
2.2.3 Registration of Pattern Program for Production Model .. 3- 13
2.2.4 Preparation for Feeders ................................................. 3- 14
2.2.5 Replacement of Bank Feeder Change Cart .................. 3- 16
2.3 Program Change Operation .................................................... 3- 18
2.3.1 Selection of Run Mode .................................................. 3- 18
2.3.2 Selection of Operation Mode ......................................... 3- 19
2.3.3 Setups for PCB Support Pins and Conveyor Width ....... 3- 20
2.3.4 Preparation for Vacuum Nozzles ................................... 3- 20
2.3.5 ConrmationofPCBTransferandPositioning .............. 3- 24
2.3.6 ConrmationofComponentPickupPosition ................. 3- 26
2.4 ConrmationofPlacement ..................................................... 3- 27
2.4.1 Setting of Operation Mode ............................................. 3- 2
7
2.4.2 ConrmationofComponentPlacement ......................... 3- 29
3. Component Replenishment ............................................................ 3- 30
3.1 Countermeasures against Component Shortage ................... 3- 30
3.2 Intentional Component Replenishment
during Automatic Operation ............... 3- 33
3.3 Component Replenishment with Splicing Function ................ 3- 35
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Contents
Cont-5
Page
1OM-1603
4. PCB Replenishment ....................................................................... 3- 37
4.1 PCB Manual Insertion and Removal Procedures ................... 3- 37
4.1.1 PCB Manual Insertion Procedures ................................ 3- 37
4.1.2 PCB Manual Removal Procedures ................................ 3- 38
5. Stop, Interruption, and Restart of Operation .................................. 3- 39
5.1 Stop of Machine Operation ..................................................... 3- 39
5.1.1 Temporary Stop (Pause) with [STOP] Button ................ 3- 39
5.1.2 Method based on Stop mode ........................................ 3- 39
5.2 Interruption of Automatic Operation ........................................ 3- 40
5.2.1 Interruption with [Cancel] Button ................................... 3- 40
5.2.2 Interruption with [EMERGENCY STOP] Switch ............ 3- 41
5.3 Resumption of Production through Warm Start Procedure ..... 3- 42
5.4 Restart of Automatic Operation with
Placement Step Recovery Function ...... 3- 44
5.5 End of Automatic Operation .................................................... 3- 48
5.5.1 Stop of Automatic Operation .......................................... 3- 48
5.5.2 Logout ............................................................................ 3- 49
6. Running-In Operation ..................................................................... 3- 50
Chapter 4 Basic Information
1. Specications ................................................................................. 4- 1
1.1 SpecicationsofSIGMA-G5ChipMounter ............................ 4- 1
1.2 Standard Accessory Parts List ................................................ 4- 14
1.2.1 Head Accessory List ...................................................... 4- 15
2. High-Speed Head Pick-up Component Size
(In the case that 15 components
are to be picked up at the same time). ............ 4- 16
3. Conditions for Component Placement ........................................... 4- 17
4. Fiducial Marks ................................................................................ 4- 19
5. List of Vacuum Nozzle Types ......................................................... 4- 22
6. Measured Noise Value ................................................................... 4- 26
Glossary ........................................................................................... Glos- 1
Index ................................................................................................ Inde- 1
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