Condenso_Series.pdf - 第20页

20 Innovatives o ftware Big data and pr oc ess management Integ ratinghi ghlyspecial isedsoft wareinmo d ern manufacture w ill becomemore and more commonin future.Sys temsandpro cessesar emanaged,m o…

LoadingConcept

The possibilities of CondensoX-Line

3-chamber system

forflux-freeprocesscontrol–whichisarstintheworldof

vapour phase soldering systems! Controlled, rapid assembly

cooling can be achieved with less than 100 ppm residual

oxygen in the atmosphere using controllable convection in

thenal,gas-tightcoolingchamber.Inthisway,void-reduced

soldered joints can be made in a completely inert process

environment, irrespective of whether this is with standard

assemblies with BGA components or a DCB substrate for

power electronics.

The CondensoX-Line is set up as a 3-chamber system to

achieve low cycle times with inline soldering processes. The

rstchamberprovidesaprotectivenitrogenatmospherefor

the products (pre-inerting) before it is transported to the ac-

tual soldering process. The second process chamber that is

suitable for vacuum can be flooded with nitrogen or forming

gases and provides an inert or activating and void-reducing

process atmosphere throughout the whole soldering pro-

cess. In addition, formic acid can be used as an option here

Construction of the 3-chamber system of the CondensoX-Line

1. Loading

2. Pre-chamber/Pre-inerting

3. Soldering/Vacuum

4. Cooling

5. Unloading

3.

5.

4.

Cooling chamber

Pre chamber

Process chamber

Innovativesoftware

Big data and process management

Integratinghighlyspecialisedsoftwareinmodernmanufacturewillbecomemoreand

morecommoninfuture.Systemsandprocessesaremanaged,monitored,analysedand

optimised.Theorder,productdata,eciencyandstatusdata,speciedsettings,archived

prolesandcurrentvaluesareincorporatedintothemachinecontrolsystemproduct

documentationandanalysis.

With ViCON Condenso, Rehm offers a clear software package for the Condenso series that

is intuitive to use with its touchscreen interface. All messages, commands and parameters

arevisibleataglanceonthemainscreenwithitsmachineview.Simpleprolingwithclearly

structured process stages is therefore possible – with or without the vacuum option.

With numerous other features, such as a favourites bar that can be set up as required, struc-

tured grouping of parameters and individual process monitoring and documentation, ViCON

offers you optimal support for your manufacturing processes.

Process documentation, traceability & co.

The variety of MES systems on the market requires indivi-

dual adjustment of data transfer from the Rehm reflow sol-

dering system to the client’s superordinate manufacturing

management system (MES). Superordinate to this is the

ERP system, which the whole company looks at, and which

allows for logistic optimisations across all sites. However,

the MES system focuses on a company’s individual produc-

tion lines. Rehm uses an ROI interface (Rehm open inter-

face)totransferindividualdata.Machine-specicoperati-

onal data that is due for the respective system is collected

and passed onto the MES system as a bundle. It is possible

to ensure the seamless traceability of products, compo-

nents or batches in this way. A data set is created for every

assembly, which documents the relevant process parameter

duringtherun.Theassemblycanbeclearlyidentiedand

assigned via a barcode scan on the assembly itself, or by

scanning the batch card. Process locking is also available

as an option. Here, the scan is compared with the database

and the assembly is only transported to the system in the

event of approval. Defects can be detected and prevented in

this way and therefore lead to process improvements.

ManufacturingExecutionSystem(MES)

Productioncontrolatoperationallevel

Superordinate manufacturing management system for planning

and monitoring production processes

EnterpriseResourcePlanningSystem(ERP)

RehmOpenInterface(ROI)

Datatransmission

Data is transmitted using an interface with the superordinate

manufacturing management system

Linemonitoring

OIC(OverallInline

Communication)

Processlocking

Control

Comparisonofthecongured

program with the assembly to

be manufactured

Traceability

of all process-relevant data

Companylevel

Dataacquisition

Productionmonitoring

Process-relevant data is collec-

ted with the system software

Operationallevel

Stop

If there is no

match, an alarm

message is issued

Productionlevel

Condenso series | Software