Cat.No_.AIMEXR_2023.Apr_E.pdf - 第3页

04 04 03 Upward warped panel Downward warped panel Z0 ±25µm + Placement pressure control ±25µm + Placement pressure control ±25µm + Placement pressure control ±25µm + Placement pressure control Existing camera PC01 camer…

0201

This machine is strong in flexible production such as NPI support for starting new production

quickly and immediate support for production type change with batch changeover.

It inherits versatility which is a feature of the AIMEX series and features high productivity including

high quality and mass production with new sensing functions.

Further expanded capability

Handling large connectors and heavy

parts, and large panels which easily

warp are also supported. Even though

the machine size is compact, flexible

and a wide range of production

operation is possible with the machine's

extensive capacity.

Does not require special skills to perform maintenance

In order to operate production at a high

level at all times, maintenance of heads,

nozzles, and feeders is essential. Good

conditions can be maintained without

requiring any skills by automating work

using maintenance units.

Supports various types of production

Many available units to support product

type changes flexibly. Batch changeover

for feeders and nozzles reduces

changeover time. Feeders and other

supply devices from other Fuji products

you may have can also be used,

encouraging efficient use of your assets.

Full production

Program changes due to sudden

production changes and data editing for

vision processing errors during production

can be supported immediately on the

machine. On-machine functions that

support editing programs reduce the lead

time to ramping up production.

The fastest in the history of the series

Achieves the fastest placement

speed in the history of the series by

using advanced XY robots with

linear motors. Even greater

improvements in area productivity

can be expected.

All-rounder platform

All

dltf

All

-roun

er p

For a new era

This high end model machine supports the latest functions that

support various production types flexibly on an advanced platform.

040403

Upward warped panelDownward warped panel

±25µm

Placement pressure control

±25µm

Placement pressure control

±25µm

Placement pressure control

±25µm

Placement pressure control

Existing camera

PC01 camera

Intelligent parts sensor (IPS)

LCR check

3D coplanarity check

Placement height adjustment

Pickup deviation

Upside-down part

NormalNormal

ErrorError

Normal

ErrorError

Does not place without contacting the panel Does not push on parts too much

Placements can be performed with a high accuracy of ±25 µm

at all times; there are no constraints for the head type or the

part to be placed.Additionally, control the push-in amount

during placement and place with the appropriate pressure.

Offers high accuracy placement as standard

Not affected by changes in the surface

height

The installed IPS system can cater to a wide range of

checks, from part pickup stance to parts remaining on

nozzles, as well as upside-down checks for minimold parts.

It prevents placement defects attributed to packaging,

nozzles, and parts.

Checks for tombstoned, missing, and

upside-down parts

Prevents defects associated with part

properties

The camera equipped with advanced lighting technology,

ensures reliable vision processing of WL-CSPs and other

parts for which the background of parts are likely to be

captured in acquired images. Also, insertion parts are

positioned and inserted accurately by imaging the pin tips.

High accuracy placement for various parts is possible.

Places WL-CSPs with high accuracy

Reliable placement is attained by detecting and adjusting for

the panel warpage and individual part differences using

advanced functions. Maintain productivity and support even

large panels for which it is easy for the warpage to be large

(up to 7 mm).

Placement defects caused by operation errors and defective

parts are prevented by checking the electrical properties of

chip parts with LCR checks and by checking the leads and

bumps on IC parts with coplanarity checks.

(Option)

The throughput in actual production has been

improved by using advanced XY robots and the

latest heads. Even faster placement is achieved

by supporting RH28 heads*.

From high-mix production to mass

production

Improved productivity

Towards zero placement defects

Support any need

RH02

※

RH02

※

RH08RH08

RH20

0201

(008004")

7 x 7 45 x 38 135 x 120 180 x 35

6.5

38.1

( mm )

Double conveyor*Single conveyor

Large panel production Simultaneous production of two models

Optimum operation that matches the production type is possible.

Expand the possible placement area up to the

maximum panel size, 1,068 x 610 mm

Convey the same product type alternately

and produce with two robots efficiently

Convey different product types at the

same time and produce with each robot

Dual lane production with same model

Dual lane production using different models

Uses the same latest heads as the NXTR. By expanding the

range of parts that can be supported, they contribute to line

balancing and flexible production without drops in production

rates even when a different set of parts is used in the next

production.

Placement heads that demonstrate

strong capability in production

With the large capacity part supply units the machine can

hold up to 130 different part types. Shared setups that

utilize the large quantity of loaded parts reduce the

changeover count and operator work loads.

Operation can be optimized in various ways to

suit the part being placed, such as by selecting

stable and optimal operation speeds and

streamlining Z direction strokes in view of the

part height.

Optimal placement actions tailored

to the part

Operations suitable for the product type

Minimize changeover with large capacity

part supply units

Backup pins are automatically allocated only by

setting a picker nozzle in the nozzle station. Product

type changeover can be supported immediately and

production can be restarted in the shortest time.

(Option)

Allocates backup pins automatically

Sub board

Main board

* Under development

- Check for dropped parts

- Check for parts remaining

on nozzle

- Check for stuck nozzles

- Check of the part height

- Check for parts presence

Supported part range

Supported part height

*Maximum part sizes include 175 x 50 mm and 167 x 74 mm in addition to the above.

- Multi-level transfer speed

- Shortest Z stroke control

- Program-based positioning

- Auto allocation position check

0605

Maximize machine operation

Sample machine

conﬁgurations

Environmental activities

The machine power consumption has been reduced by 10%* by

using highly efficient motors.

Improved energy efficiency

By automatically saving logs and image data, signs of issues that would cause machine stops

and information that would lead to problem solving is not missed, leading to error prevention

and faster recovery times.

Towards non-stop production

Even if a communication failure with the integrated production system, Nexim occurs,

production can be continued on the line independently. Line stoppages are prevented to

support stable production.*

Enhanced fault tolerance

Maintenance using automation tools for heads, feeders, and nozzles is possible. Reliable

maintenance that does not depend on operator skill greatly reduces the work time. Also,

maintenance guidance that matches the operating conditions makes it possible to perform

maintenance at the optimal timing.

Reliable maintenance

We are reviewing our painting process and efforts are being made

to reduce the environmental impact.

Initiatives for environment conservation

Transfers flux* to bumped parts such as BGAs

and WL-CSPs. High-speed transfer using an

RH20 head is also possible. In addition to flux,

other materials such as solder paste can also

be used.

Transfer flux

RH01 heads* are optimal for large, odd-form,

and heavy parts that are seen in electronic

panels for such as automotive and server

production. Part sizes up to 200 x 150 mm,

part heights up to 38.1 mm, and transportable

weights up to 350 g are supported.

Place large, odd-form, and

heavy parts

With stacked stick feeders, non-stop supply is

possible by stacking stick parts. Also, the

vibratory stick feeder 3 in which up to five types

of parts can be loaded can also be selected.

Supply stick parts

Automatic generation and editing of part data

are possible on the machine. This improves

work efficiency and supports ramping up the

next production.

Edit on the machine and

ramp up production

* Measured under conditions at Fuji.

Production method: Dual lane production

Supported panel size: 48 x 48mm to 1,068 x 280mm

Supported part size: 0201 (008004") to 7 x 7 mm, height: 6.5 mm

Production method: Single lane production

Supported panel size: 48 x 48mm to 1,068 x 610mm

Supported part size: 0402 (01005") to 180 x 35 mm*, height: 38.1 mm

RH20RH20

RH20

MFU-65R

RH08

RH02

Tray unit-LTR

MFU-65R

High speed placing of

small chip parts

High speed placing of

small chip parts

Placement for medium to

large parts and odd-form parts

Placement for medium to

large parts and odd-form parts

* Maximum part sizes include 135 x 120, 175 x 50, and 167 x 74 mm in addition to the above.

Support any need

- Collects logs automatically

- Saves all images

- On-machine editing

- Multiple language support

- Remote operation

- Responds to network issues

- Collects logs automatically

- Saves all images

- On-machine editing

- Multiple language support

- Remote operation

- Responds to network issues

* Under development

Correct vision processing errors

Automatic vision data generation

- Place specified sequences*