Cat.No_.NXTRA_2023.Apr_E.pdf - 第3页

04 04 03 ± 15 µ m * + 120,000 cph * 510 370 510 750 370 280 280 750 610 370 750 610 1R 2R 1R 2R 1R 2R Checks p lacem ent within plac ement mac hines Z0 * This is the throughput in productivity priority mode for two robot…

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Create the future

with an evolving Smart Factory

Fuji is paving the way to the future of Smart Factories with NXTR.

The accompanying Smart Loader frees operators from changeover and supply work,

with additional features that strengthen the ability to maintain high-quality and productivity.

Automatic feeder exchange

Because the Smart Loader performs

changeover and part supply according to

the schedule, the amount of work at the line

side can be reduced and efficient

production can be achieved.

Load an abundance of parts

Utilizing specialized feeders and base

buffers greatly increases the quantity of

parts that can be loaded. When combined

with the Smart Loader, these support a wide

range of production.

Fuji's original compact lightweight heads

can be easily exchanged without using

tools. This allows operators to perform

maintenance and troubleshoot unexpected

problems.

Exchange heads in a single action

Build module configurations to be

optimal for your production

The quantity of robots per module and types

of heads used can be selected to match

your product, giving you the optimal

production equipment.

1R module2R module

Additional investment can be made on the

scale of single modules. You can gradually

increase the production capacity to the

necessary extent with minimal investment

for each.

Minimal investment per module

The modules are designed for single side

operation that streamlines and optimizes the

operation traffic.This increases efficiency in

supplying materials and performing

maintenance work.

Simple work paths for efficiency

040403

120,000 cph

510

370

510

750

370

280

750

610

370

750

610

1R 2R 1R 2R

1R 2R

Checks placement within placement machines

* This is the throughput in productivity priority mode for two robot modules.

Placement pressure

control

Placement pressure

control

High quality placementHigh quality placement

Maintaining a high level of quality on all placementsMaintaining a high level of quality on all placements

Support for various production typesSupport for various production types

Building production lines with the flexibility to handle various types of productionBuilding production lines with the flexibility to handle various types of production

Offers high accuracy placement

Placements can be performed with an

accuracy of ±25 µm at all times

without constraints for the head type

or the parts to be placed. For parts

requiring higher accuracy, placement

with an accuracy of ±15 µm is possible

by using heightened accuracy mode.

Additionally, controlling the push-in

amount during placement allows for

placement with the appropriate

pressure.

Checks for tombstoned, missing, and upside-down parts

- Check for dropped parts

- Check of the part height

- Check for parts presence

- Check for parts remaining on nozzle

- Check for stuck nozzles

Intelligent parts sensor (IPS)

The placement stroke follows changes in the placement height due to panel warpage and distortions,

which allows the machine to control the appropriate push-in amount and moreover prevents

placement deviations and excess stress on parts and panels.

Downward warped panel Upward warped panel

Does not place without contacting the panel

Does not push on parts too much

Prevents defects associated with part properties

Placement defects caused by

operation errors and defective parts

are prevented by checking the

electrical properties of chip parts

with LCR checks and by checking

the leads and bumps on IC parts

with coplanarity checks.

(Option)

3D coplanarity checkLCR check

Various checks are available within

placement machines to verify the process

result shortly after that process: Checking

placement immediately following placement,

and checking placed parts before placing

shield parts, for example. This prevents

production of defective products and

reduces wasted time and parts.

- Part presence check

- Misaligned placement check

- Part direction check*

Mark and parts inspection (MPI)

Places WL-CSPs with high accuracy

The camera equipped with advanced lighting technology, ensures reliable vision processing of WL-CSPs and other

parts for which the background of parts are likely to be captured in acquired images. Using a high-resolution camera

enables reliable recognition of bumps as small as 45 µm in diameter. This results in high accuracy placement.

Existing camera

PC01 camera

Placement heads that demonstrate strong capability in production

The newly-developed heads are capable of handling an expanded part range. They contribute

to line balancing and flexible production without drops in production rates even when a different

set of parts is used in the next production.

World-class speed of placement

Fuji's unique rotary head technology with

simultaneous pickup and improved feeder

indexing speed provides 60,000 cph per

robot.This industry-leading placement speed

takes productivity to the next level.

Expanded conveyable panel size

The panel size coverage is expanded so that panels up to 750 x 610 mm are supported "with single conveyors"

and up to 370 x 280 mm "with double conveyors" when using dual lane production. From large panel production to

highly-efficient production of producing panels in the same size, NXTR line configurations are capable of

supporting a greater variety of production.

Single conveyor

Single conveyance

Double conveyor

Single conveyance

Dual conveyance

Double conveyor

( mm )

Previous action

Optimal placement actions tailored to the part

Operation can be optimized in

various ways to suit the part being

placed, such as by selecting stable

and optimal operation speeds and

streamlining Z direction strokes in

view of the part height. In addition

to making it possible to support

various parts, this also improves

cycle time as well.

- Multi-level transfer speed

- Shortest Z stroke control

Automatic pin allocation even for soft backup pins

The appropriate hard-type or

soft-type backup pins are allocated

automatically.This function is an

effective measure to reduce work

and prevent mistakes during

changeover.

(Option)

- Program-based positioning

- Auto allocation position check

Normal

Error

Normal Error

Pickup deviation

Upside-down part

Supported part range

Supported part height

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(008004

)

7 x 7 45 x 38 135 x 120 180 x 35 200 x 150

6.5

38.1

( mm )

RH02

RH08

RH01

5 x 5

RH28RH28

RH20

*Maximum part sizes include 175 x 50 mm and 167 x 74 mm in addition to the above.

Placement height adjustment

Not affected by changes in the surface height

* Heightened accuracy mode

* Under development

The installed IPS system can cater to a wide range of checks,

from part pickup stance to parts remaining on nozzles, as well

as upside-down checks for minimold parts. It prevents

placement defects attributed to packaging, nozzles, and parts.

Nozzles and also heads can have maintenance performed offline.

Using automation units ensures reliable maintenance without requiring

any skills. Linking these units with Nexim improves maintenance

management.

LCU

Smart Loaders exchange feeders during production, preventing production stops. A

production method in which parts are supplied from the base buffer during production

is effective for mass production. For high-mix, high-volume production, Smart

Loaders enable changeover during production by changing the different parts only.

Automatic

setup units

M2M

control

Predictive

maintenance

solutions

Dashboard

Traceability

Preparation

schedules

Implementation

schedules

Inventory

control

’

Common parts

among multiple

production

models are

shared and only

parts that are

different are

exchanged

Placement with

feeder allocation

optimized for

each production

model or in a

shortest cycle

time

model

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Responding to evolving parts and production models, and advancing total line efficiency Responding to evolving parts and production models, and advancing total line efficiency

Evolving manufacturingEvolving manufacturing

Manufacturing sites are all unique, and they have different ways of

production that involve a variety of issues.

Fuji Smart Factory aims to solve these issues, which in turn improves

factory productivity and flexibility as well as maximizes the QCD

performance of manufacturing.

Reducing changeover work

By simply setting cassette-type feeders at buffer stations, the

Smart Loader automatically exchanges the feeders in production

slots and base buffers according to parts out warnings and the

changeover schedule.

Cassette-type feeder

Smart Loader

Base buffer

Buffer stationBuffer station

Production methods utilizing Smart Loader

For high-volume production For high-mix production

Common

parts

Towards non-stop production

By automatically saving logs and image data, signs of issues that would cause machine

stops and information that would lead to problem solving is not missed, leading to error

prevention and faster recovery times.

- Collects logs automatically

- Saves all images

- On-machine editing

- Multiple language support

- Remote operation

- Responds to network issues

- Collects logs automatically

- Saves all images

- On-machine editing

- Multiple language support

- Remote operation

- Responds to network issues

LCU functions

* Under development

Collects waste tape automatically

Waste tape is collected automatically into one place to

reduce operator work that previously needed to be

performed regularly for each module.

Easy maintenance

Pulling forward the module opens up access to the inside the machine

with ease from both sides. This makes it possible to exchange heads

and other units and perform maintenance work with a comfortable

posture.

Automatic, easy, and reliable maintenance offline