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Introduction Recommendation 34 Version Descriptio n / Versionsbeschreibung SIPLACE Setup Cen ter 5.1 1.1 Recommendation For a temporary operation (e. g. during an upgrade) it is possi ble to use different S etup Center G…

Introduction

Version Description / Versionsbeschreibung SIPLACE Setup Center 5.1 33

1Introduction

SIPLACE Setup Center is an application for performing setup verification on SIPLACE machines (online)

and in the pre-setup area (offline).

Setup verification is the term used for step-by-step verification of the assignment of a component from

the target setup to a track in the actual setup. SIPLACE Setup Center obtains the data on the target setup

through the SIPLACE Pro Interface (SPI). The component is identified by barcode labels on the packag

ing unit, which SIPLACE Setup Center reads by means of a scanner system and processes via a flexible

barcode label definition. The track is then assigned to the component via the track barcode on the ma

chine or via the component verification button on the X feeder. The data acquired during a setup verifi

cation is stored by SIPLACE Setup Center in a separate database.

SIPLACE Setup Center can currently handle packaging units that are uniquely identifiable and packag

ing units that are assigned to a batch. The groups are differentiated by the fact that a packaging unit has

a unique barcode (UID) or a batch identification (ICL), such as a serial number. For technical reasons,

Setup Center cannot provide all functions with the same degree of user-friendliness in ICL mode, so we

recommend equipping packaging units with a unique identification.

SIPLACE Setup Center now supports online setup verification for all SIPLACE placement machines (ex

cept F3 and S15). SIPLACE Setup Center also differentiates between unforced and forced setup verifi

cation. Unforced setup verification is carried out without a connection to the station. This means there is

no compulsion to perform setup verification and the production process can take place without it. Forced

setup verification is carried out with a connection to the station and requires successful setup verification

before production. This is implemented as follows: once an order or a packaging unit changeover has

been downloaded, the machine deactivates all divisions in which there are packaging units for which no

setup verification data has been received. Before production can start, the line operator must have there

fore successfully verified all components/batches necessary for the product. Forced online setup verifi

cation is not supported by C series machines.

SIPLACE Setup Center also allows you to perform offline setup verification in the pre-setup area. The

offline setup verification is performed for the changeover table of a selected setup. After completing the

setup via the offline setup verification, the changeover table can be moved out of the pre-setup area and

over to the production line, where it can be logged on to the station via the "Changeover table manage

ment". This once again supports all SIPLACE machines.

The concept of device recognition for machines (Unique Machine ID), changeover tables (Unique Table

ID) and feeders (Unique Feeder ID) was introduced with the support of X series machines. The equip

ment of the X series supports the concept directly by way of the hardware. For the F, S, H-, HS and C

series the identification labels still need to be ordered, like described below.

In contrast to previous setup verif

ication

systems, the SIPLACE Setup Center uses a radio scanner sys

tem, which displays the current setup data for the user. The radio scanner system offers easy-to-follow

user prompts. The four-line display gives the user information and is also used to control certain process

es. The menu structures are modeled on those used for the operation of mobile phones. In addition, the

scanner indicates the successful or unsuccessful completion of actions by various audible and visual sig

nals.

CAUTION

Line ID no longer supported

The line ID used in Setup Center 2.0 and 2.1 is no longer supported and is replaced by the ma

chine ID.

For this reason it is necessary to remove all existing barcode labels for online setup verification,

for example ‚Table Verification’, ,Refill’, ‚Shift Change’, ‚Component Search’ etc. and to over

write these with new labels.

CAUTION

Unique Feeder ID no longer supported

The unique Feeder ID for S-feeders is no longer supported.

Introduction

Recommendation

34 Version Description / Versionsbeschreibung SIPLACE Setup Center 5.1

1.1 Recommendation

For a temporary operation (e. g. during an upgrade) it is possible to use different Setup Center GUI ver

sions.

NOTICE

New functions

The new functions are not available in the old Setup Center GUIs.

System Overview

Version Description / Versionsbeschreibung SIPLACE Setup Center 5.1 35

2 System Overview

The SIPLACE Setup Center package comprises the following subsystems:

▪ Setup Center GUI

▪ Setup Center Database

▪ Barcode scanner

▪ Docking Station

SIPLACE Setup Center loads the target setup from SIPLACE Pro. After the download of a recipe at the

line, Setup Center automatically loads target setup during online setup verification. In the case of offline

setup verification, the operator selects the target setup manually.

During setup verification, packaging unit data are recorded via the barcode scanner, then checked

against the currently loaded target setup and finally stored in the Setup Center database. During the pro

cess of forced setup verification, the setup verification data is transferred to the machine.