00194422-09_MM_X-Series_en.pdf - 第41页
Major Maintenance 5.3.3 Performing Maintenance Ta sks Maintenance Tasks for the Com ponent Docking Unit Maintenance Manual SIPLACE X Series 41 5.3.3 5 . 3 . 3 P e r f o r m in g M a in t e n a n c e T a s k s Performing …
Major Maintenance
Maintenance Tasks for the Component Docking Unit 5.3.1 Tools, Consumables, Spare and Wear Parts
40 Maintenance Manual SIPLACE X Series
5.3
5.3 Maintenance Tasks for the Component Docking Unit
Maintenance Tasks for the Component Docking Unit
5.3.1
5.3.1 Tools, Consumables, Spare and Wear Parts
Tools, Consumables, Spare and Wear Parts
▪ ESD wristband [00320279-xx]
▪ Lint-free cloths [03082092-xx]
▪ SIPLACE cleaning cloth [00315253-xx]
▪ Protective latex gloves [00372972-xx]
▪ Klüberplex BEM 34-132 lubricant, 1 kg tin [00374565-xx]
▪ Lubrication nipple DIN71412-B-M6 – 45° bent (tape cutter) [03036943-xx], if required
▪ Grease gun with hose for Y axis (volume applied: approx. 0.4 g) [00374563-xx]
▪ 1 sheet of DIN A3 paper, or 2 sheets of DIN A4
▪ Adhesive tape strips
▪ Scissors
▪ Tweezers [00378525-xx]
▪ 2 brushes (Lubrication brush set 10 pieces [00370771-xx])
▪ Oil spray Surface Shield 400 ml [00328575-xx]
▪ Interflon Fin Grease [03020782-xx]
▪ Abrasive cleaning agent, universal 80x65mm [00372809-xx]
▪ UNISILKON L250L [00310259-xx]
▪ Rust prevention spray WD40, 400 ml [00325833-xx]
5.3.2
5.3.2 Preparatory Steps
Preparatory Steps
► Move the changeover tables out of the machine.
► Switch off the machine, disconnect it from the power supply and secure it to prevent unauthorized
reactivation. Observe the instructions in section "1.2 Preparatory Work..." [ ➙ 12].
See also
6.1 Filling the Grease Gun [ ➙ 59]
Major Maintenance
5.3.3 Performing Maintenance Tasks Maintenance Tasks for the Component Docking Unit
Maintenance Manual SIPLACE X Series 41
5.3.3
5.3.3 Performing Maintenance Tasks
Performing Maintenance Tasks
5.3.3.1
5.3.3.1 Function Test of Used Tape Cutter
Function Test of Used Tape Cutter
Risk of injury when working near the tap e cutter
► Take the sheet of paper out of the empty tape duct again.
If it has not been cut through accurately, the cutting blades must be cleaned or replaced. This task
must be carried out by authorized personnel. For removal and installation details, read the Service
manual.
WARNING
Risk of injury when working near the cutter.
When working in the area of the tape cutter, move the component trolley out of the machine
and disconnect the machine from the mains supply and the compressed air supply.
► Wait until the operating pressure has dropped to 0 MPa.
► Always secure the machine against unauthorized reactivation.
► Do not reach into the tape cutter.
Introducing paper (example of X-Series S)
➢ The machine and the changeover tables within the
machine must be switched on for the next test.
► Insert a sheet of DIN A3 paper or two DIN A4 sheets
attached to one another into the empty tape duct.
NOTICE!
A DIN A4 sheet on its own is too short to reach the tape
cutter.
► Attach the sheet of paper with adhesive tape to the
empty tape duct.
Make sure that there is no paper protruding upwards
in the placement head travel range.
► Start the cutting process in the software
Major Maintenance
Maintenance Tasks for the Component Docking Unit 5.3.3 Performing Maintenance Tasks
42 Maintenance Manual SIPLACE X Series
5.3.3.2
5.3.3.2 Greasing the Cutter
Greasing the Cutter
Risk of injury when working near the tap e cutter
X-Series Tape Cutter - No te : Obser ving the Fu nction Status
► Switch off the machine, disconnect it from the power supply and secure it to prevent unauthorized
reactivation. Observe the instructions in section "1.2 Preparatory Work..." [ ➙ 12].
► Fill the "grease gun with hose for Y axis" (volume applied approx. 0.4 g) [00374563-xx] with
Klüberplex BEM 34-132 [00374565-xx] (see also "6.1 Filling the Grease Gun" [ ➙ 59]).
See also
1.2 Preparatory Work... [ ➙ 12]
6.1 Filling the Grease Gun [ ➙ 59]
WARNING
Risk of injury when working near the cutter.
When working in the area of the tape cutter, move the component trolley out of the machine
and disconnect the machine from the mains supply and the compressed air supply.
► Wait until the operating pressure has dropped to 0 MPa.
► Always secure the machine against unauthorized reactivation.
► Do not reach into the tape cutter.
NOTICE
Observing the function status
Tape cutters with the following function statuses have lubrication nipples and must be greased:
➢ Tape cutter pneum. SIPLACE HF [03019941S05]
➢ Tape cutter pneum. SIPLACE HF/X-Serie [03052900S03]
➢ Tape cutter pneum. SIPLACE X-Serie [03066690S02]
► This is a functional improvement that has been adopted retrospectively from the SX4/X-Se
-
ries S to the tape cutters of the X-Series and HF. A rework will be charged (lubrication nip
-
ple: DIN 71412-B-M6 [03036943
-
xx]).
⇨ Tape cutters without lubrication nipples are not greased.
► Position the hose of the grease gun straight onto the
lubrication nipple (1).
NOTICE!
If the lubrication nipple no longer lets lubricant through or
if it is damaged, replace it (DIN71412-B-M6 [03036943-
xx]).
► Press grease into the tape cutter until it visibly pro
-
trudes out again.
► Remove excess grease with a brush.
► Repeat these steps for the other side of the tape cut
-
ter.
► Repeat these steps for each tape cutter.