PI series 3D SPI brochure and specifications.pdf - 第5页

Mea s ur e p a st e v ol u me w i t h un matc hed ac c ur acy The P I series ’ patented Z - referencing techn ology ca ptures hu ndreds of references across an ultra -large 3D field of view , g iving you unpreced ented ac…

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Clear and simple
inspection control
Thanks to a natural touchscreen interface, the PI series can easily be
set up and run by anyone with just an hour’s training. This intuitive
design allows any operator to quickly access the system’s full
capabilities with no additional calibration or fine-tuning.
Eortless
auto-programming
The industrys only auto-programming SPI system, the PI series
requires only a single bare board scan to accurately program itself.
No fine tuning. No manual calibration. And no unnecessary training
times needed to bring programmers or operators up to speed.
Intuitive touchscreen interface
makes all system capabilities
easy to access and navigate,
with no need for keyboard or
mouse inputs.
Automatic calibration is carried
out with the touch of a button.
Consistent performance
overtime is ensured by
embedded geometric and
radiometric calibration tools,
which also guarantee machine-
to-machine portability.
Let the system program itself
with just one bare board scan.
None tuning required due
to smart auto-programming
functions. Performance remains
consistent regardless of color
or finish variations, making the
PI series ideal for new product
introductions.
Simultaneous glue dot inspection
capabilities, in addition to paste
inspection.
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Measure paste volume with
unmatched accuracy
The PI series’ patented Z-referencing technology captures hundreds
of references across an ultra-large 3D field of view, giving you
unprecedented accuracy for even the smallest paste volume
measurements.
Take control over
your print process
PIs automatic pad grouping by AAR (Area Aperture Ratio) allows you to continuously
improve your process and set tolerances independently of products. Together with
the MYPro Link software suite, this means you can transform your inspection data
into actionable process information.
Highly accurate paste volume
measurement using a patented
Z-referencing technology that
overcomes the limitations of
traditional SPI systems.
Superior accuracy in real
production environments
withno false calls due to a
unique warp compensation
enabled by multi-frequency,
multi-pattern moiré, com-
bined with patented dual
Z-axis motion.
Unambiguous information
for defect classification
with high-resolution textured
3Dimages.
Improve your process and
set tolerances independently
of products with meaningful
automatic pad grouping
by AAR.
Gain new insights into your
process with extra-large review
images in textured 3D for easy
diagnostics.
Monitor your process in realtime
with MYPro Analyze, which helps
you report and monitor your
progress with useful trend
analyses.
PI
Stable Z-reference
Unstable Z-reference
Not measured
TRADITIONAL SPI
Threshold at ~40μm
Not measured
Traditional SPI: The typical threshold for a traditional SPI is usually 3040micro-
meters (μm), meaning height and volume under this limit goes unmeasured. Asa
result, volume is underestimated on small pads, preciselywhen you need to know
how much paste is truly deposited.
PI series: PI’s patented
Z-referencing method
leverages the entire
textured 3D board
information, rather than
just cropped images
around the pads, to
define a stable and
accurate Z-reference.
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INSPECTION TECHNOLOGY PI PICO PI PRIMO
3D engine 360° Moiré—Shadow free, Multi-camera, Multi-projector, Multi-pattern
Camera 80Mpixel, 12-bit CMOS sensor 160Mpixel, 12-bit CMOS sensor
Projection 4 HD, 10-bit industrial projectors 8 HD, 10-bit industrial projectors
Field of View (XxY) 160mmx55mm 350mmx55mm
Lighting White LED + RGB lighting
Warp compensation ±5mm with dual Z-axis motion for real-time Z and Q adjustments
Z-reference Full PCB inspection for Z-referencing with no cropping around pad
INSPECTION PERFORMANCE PI PICO/PI PRIMO
Measurements Height, Area, Volume, Oset, Bridging, Shape 2D, Shape 3D, Coplanarity
Defect types
Insucient/Excessive/Missing paste, Bridge, Shape 2D, Shape 3D,
User defined defect, Paste pollution
Minimum paste/glue deposit size 100μmx100μm
Maximum paste/glue deposit size 20mmx20mm
Maximum paste height 400μm (consult for higher paste height)
Height resolution 100nm
Height accuracy <2μm on Certification target at operating temperature
Height repeatability <1μm at 3σ on Certification target at operating temperature
Volume repeatability <3% at 3σ on PCB at operating temperature
Inspection speed 3 sec. per Field of View
SOFTWARE SUITE PI PICO/PI PRIMO
Oine programming software
MYPro Create (Gerber, CAD data, glue deposit data)
Online SPC
Alerts in case of process drift
SYSTEM PI PICO/PI PRIMO
Operating system Linux
Storage capacity 6TB including 4TB in RAID 1
Axis motion Stepper motor and linear optical encoder (1μm resolution)
PI series 3D SPI
State-of-the-art design
Robust conception, smart access and built-in
manual for fastand easy maintenance,
every aspect has been designed
to simplify your operations.
FACILITIES PI PICO/PI PRIMO
Interface IPC-SMEMA-9851
Power requirements Single Phase 2P + Earth, AC 100–240V/16A, no need for compressed air
Dimensions in mm (WxDxH) 1,000 (800 optional)x1,296x1,932 (adjustable height)
Weight 430kg
Operating temperature 15–30°C
Relative humidity 2075% (without condensing)
PCB HANDLING PI PICO PI PRIMO
S M S M L XL
Minimum PCB dimensions 51mmx51mm (2x2")
Maximum PCB dimensions (XxY)
350x533mm
(14x21")
533x533mm
(21x21")
350x533mm
(14x21")
533x533 mm
(21x21”)
609x533mm
(24x21)
762x533mm
(30x21”)
Minimum PCB thickness 0.1mm
Maximum PCB thickness 5mm 7.5mm
Minimum edge clearance 3mm
Top clearance 20mm
Bottom clearance 50mm
Conveying direction Left to right/Right to left/Left to left/Right to right
Conveyor width adjustment Automatic
Conveying height 830–930mm (standard)/900–1,000mm (optional)
Conveyor lenght
1,000mm
(standard)
800mm
(optional)
1,000mm
1,000mm
(standard)
800mm
(optional)
1,000mm 1,250mm
Maximum PCB weight 4kg 4.5kg
DIMENSIONS PI PICO/PI PRIMO [¢mm¢]
760
650
1,000
1,292
1,000
(or 800 optional)
120
297
1,647
1,932
1,892
900
OPTIONS PI PICO/PI PRIMO
External barcode readers (1D/2D) Cognex DM 150 or Keyence SR1000
Internal barcode readers (1D/2D) Software option enabling reading from inspection head
Uninterruptible power supply For PC/230V
Closed loop with stencil printer Available for all major stencil printer brands
Glue deposit inspection Simultaneous inspection for paste and glue
M2M conveying mode Kit to implement IPC HERMES 9852 protocol
Other options available Please contact us
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