00900160-01_UM_ASM-ProcessLensDualLane_en.pdf - 第14页
4 Instruction Guide ASM ProcessLens Dual-lane 06/2018 Table Of Contents 2.2.4 Other Labels .. 28 2.2.4.1 Label - External grounding point .. 28 2.2.4.2 Label – Ground .. 28 2.3 Safety instructions for transporting …
2 Safety
2.1 Conventions for the use of safety instructions and symbols
Instruction Guide ASM ProcessLens Dual-lane 06/2018 13
2 Safety
DANGER
Non observance of the following safety instructions may cause injury to personnel
and damage to the machine!
► Please observe the safety instructions in this Instructor Guide!
2.1 Conventions for the use of safety instructions and
symbols
Safety Information
This manual contains notes that must be observed to guarantee your personal safety and to avoid
damage to equipment. These notes are highlighted by warning triangles and are indicated as fol-
lows according to the level of risk:
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property
may occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indic-
ates a part of the manual that requires particular attention.
Symbols
Example Description
Next This typeface marks controls and interface elements in the software.
► These symbol indicates actions that have to be performed by the operator.
2.1.1 Qualified personnel
Qualified or adequately trained personnel means that these people are familiar with the setting up,
operation and preventive maintenance of ASM ProcessLens Dual-lane solder paste inspection
machine and add-on devices and are suitably qualified, e.g.
●
Have been trained, instructed or authorized to switch on and off, isolate, earth and identify
electrical circuits and system components in accordance with normal safety standards.
●
Have been trained or instructed in the upkeep and use of appropriate safety equipment in
accordance with normal safety standards.
2.1.2 Important notes on operational safety
The following points MUST be observed in order to maintain operational safety:
4 Instruction Guide ASM ProcessLens Dual-lane 06/2018
Table Of Contents
2.2.4 Other Labels.. 28
2.2.4.1 Label - External grounding point.. 28
2.2.4.2 Label – Ground.. 28
2.3 Safety instructions for transporting the machine.. 29
2.4 Safety instructions for operating the machine.. 30
2.4.1 Safety instructions for closing the protective covers.. 30
2.4.2 Insertion of board into the input and output conveyor.. 31
2.4.3 ESD safety of machine.. 31
2.5 Safety features.. 32
2.5.1 Protective hood, doors and covers.. 32
2.5.2 Switches and buttons on the machine.. 34
2.5.2.1 Position of switches and buttons on the machine.. 34
2.5.2.2 Description of functions.. 35
2.5.2.3 Position of protective switch on the machine.. 37
2.5.3 EMERGENCY STOP loops and signaling circuit.. 38
2.5.3.1 EMERGENCY STOP loop structure.. 38
2.5.3.2 Description of the functions of the EMERGENCY STOP loops.. 38
2.6 Residual voltages and discharge times in the machine.. 38
2.6.1 Energy state of the machine after the EMERGENCY STOP button is pressed.. 38
2.6.2 Energy state of the machine after switching off the main power switch.. 39
2.6.2.1 Machine switched off at the main power switch and disconnected.. 39
2.7 Lock out and tag out procedure.. 39
2.7.1 Purpose and scope.. 39
2.7.2 Description.. 40
2.7.3 Testing.. 41
2.7.4 Responsibility and obligations.. 41
2.7.5 Training.. 41
2.7.6 Review.. 41
2.8 ESD Guidelines.. 42
2.8.1 What does ESD mean?.. 42
2.8.2 Important measures to protect against static charging.. 42
2.8.3 Handling ESD modules.. 42
2.8.4 Measurements and modifications to ESD modules.. 43
2.8.5 Dispatching ESD modules.. 43
3 Machine description.. 45
3.1 Overview of the modules.. 45
3.1.1 Overview of assemblies.. 45
3.1.2 Inspection head.. 46
3.1.2.1 Description.. 46
3.1.3 PCB conveyor assembly.. 47
3.1.3.1 Description.. 47
3.1.4 Definition of PCB warpage.. 48
3.1.4.1 PCB warpage on the conveyor.. 48
3.1.4.2 Maximum PCB warpage allowed during processing of the board.. 49
3.2 Technical data.. 51
3.2.1 Dimensions and ambient conditions for machine operation.. 51
3.2.2 Ambient conditions for packaging, transportation and storage.. 51
3.2.3 Center of Gravity.. 52
3.2.4 Electrical Ratings.. 52
3.2.5 Conveyor specifications.. 53
3.2.6 Inspection capabilities.. 53
2 Safety
2.1 Conventions for the use of safety instructions and symbols
Instruction Guide ASM ProcessLens Dual-lane 06/2018 15
2.1.3 Safety instructions for laser units
Permission to operate assemblies that are classified as lasers is withdrawn if
●
Mechanical damage to the assembly is observed, or
●
The assembly mechanics, lenses or electrics have been manipulated. Even damaged or miss-
ing screw locking paint on laser assemblies (e.g. cover plates, fasteners, adjusting poten-
tiometer) counts as work.
●
Only ASM Assembly Systems Singapore Pte ltd service engineers or the machine owner's
service engineers, who have been trained by ASM, may replace laser assemblies.
●
Repairs to laser assemblies may only be performed by ASM Assembly Systems Singapore
Pte ltd at their factory.
2.1.4 Safety instructions on permanent magnets
Powerful permanent magnets are used for the linear motors of the gantry and inspection head
assembly.
DANGER
Strong permanent magnet fields
Fatal hazard: persons with active implants (e.g. pacemakers, defibrillators, insulin pumps,
etc.) are at risk from strong permanent magnetic fields inside the machine.
Persons at risk should avoid the immediate vicinity of the machine.
CAUTION
Danger of crushing
Danger of crushing for persons with passive metal implants (e.g. plates, screws).
► Do not reach or lean over into the machine when the protective covers are open.
► Do not bring any metal objects into the hazard area.
CAUTION
Strong permanent magnet fields
There is a risk that the strong magnetic fields could corrupt data on data media or check
cards.
► Keep sensitive data supports away from the permanent magnets.
NOTICE
Electric and Magnetic Fields (EMF) level of the machine
The EMF level maximum value is less than 500 milli gauss inside the machine front (oper-
ator side), rear, left and right.