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Retrofit Instructions & User’s Manual / Automa tic Vacuum Support Pin (AVSP) Table of Contents Edition 04/2006 .........................................................................................................…
Retrofit Instructions / User Manual Automatic Vacuum Support Pin (AVSP) Table of Contents
Edition 04/2006
Table of Contents
1 Preface ......................................................................................................................................... 1-2
1.1 Structure of this manual................................................................................................................ 1-2
1.2 Safety Instructions........................................................................................................................ 1-4
1.2.1 Convention for the use of hazard symbols.......................................................................... 1-4
1.2.2 Qualified Personnel ............................................................................................................. 1-5
1.2.3 Operational safety................................................................................................................ 1-5
1.2.4 Use as prescribed................................................................................................................ 1-6
1.2.5 Failure to use as described ................................................................................................. 1-6
1.3 Product description....................................................................................................................... 1-7
1.3.1 Product overview................................................................................................................. 1-7
1.3.2 Product specifications........................................................................................................ 1-11
2 Retrofit instructions..................................................................................................................... 2-12
2.1 Overview of retrofit instructions.................................................................................................. 2-12
2.2 Pre-conditions ….................................................................................................................... 2-12
2.3 Required materials & tools ......................................................................................................... 2-13
2.4 Mechanical and electrical installation......................................................................................... 2-14
2.4.1 Compressed air supply installation.................................................................................... 2-14
2.4.2 Electrical installation.......................................................................................................... 2-21
2.4.3 Teach pendant installation................................................................................................. 2-24
2.4.4 Air distributor installation ................................................................................................... 2-26
2.5 Pin module installation................................................................................................................ 2-29
3 Operation instructions................................................................................................................. 3-32
3.1 Overview of operations............................................................................................................... 3-32
3.2 PCB profile teaching operations................................................................................................. 3-32
3.3 Production mode operations....................................................................................................... 3-37
3.4 Resetting AVSP operations........................................................................................................ 3-38
3.5 Disabling of vacuum functions (optional).................................................................................... 3-38
4 Maintenance............................................................................................................................... 4-39
4.1 Greasing of Pins ........................................................................................................................ 4-39
5 Common spare parts.................................................................................................................. 5-40
5.1 Spare parts for pin module......................................................................................................... 5-40
5.2 Spare parts for control unit & others........................................................................................... 5-41
5.3 Spare parts for control unit & others........................................................................................... 5-42
Retrofit Instructions & User’s Manual / Automatic Vacuum Support Pin (AVSP) Table of Contents
Edition 04/2006
................................................................................................................6-43 6 Troubleshooting Guide
..........................................................................................6-43 6.1 Not possible to enter teaching mode
.......................................................................6-43 6.2 Teaching mode: Pin(s) not reset to lowest stroke
.........................................................................................6-44 6.3 Teaching mode: Pin(s) not moves up
..................................................................6-44 6.4 Production mode: Pin(s) moves freely/ not clamped
.....................................................................................................................................7-45 7 Appendix
..................................................................................................7-45 7.1 Tubing length recommendation
...................................................................7-45 7.1.1 Single conveyor placement area 1, right fixed
...................................................................7-45 7.1.2 Single conveyor placement area 2, right fixed
.....................................................................7-46 7.1.3 Single conveyor placement area 1, left fixed
.....................................................................7-46 7.1.4 Single conveyor placement area 2, left fixed
....................................................................................................................7-47 7.1.5 Dual conveyor