JM-100_维修调整作业书.pdf - 第5页

维修调整要领书 7 R - ATC .................................................................. 7- 1 7-1 气缸的更换 ....................................................................... 7-1 7-2 ATC OPEN/CLOSE 传感器的更换 ..................…

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维修调整要领书
2-2 更换贴装头部分后的从新调整...................................................... 2-22
3 贴装头周边部件 .........................................................3-1
3-1 电磁阀装置....................................................................... 3-1
3-1-1 电磁阀的更换 ................................................................ 3-1
3-1-2 过滤器的更换 ................................................................ 3-2
3-1-3 大气开放用过滤器的更换 ...................................................... 3-2
3-1-4 HMS 的更换................................................................... 3-3
3-2 贴装头基板的更换................................................................. 3-4
3-2-1 贴装头主基板的更换 .......................................................... 3-4
3-2-2 伺服放大器基板的更换 ........................................................ 3-5
4 OCC 装置 ................................................................4-1
4-1 OCC 装置件更换 ................................................................... 4-1
4-2 CCD 摄像机、镜头件的更换 ......................................................... 4-2
4-3 OCC 同轴／角度照明基板件的更换 ................................................... 4-3
4-4 滤光镜的更换..................................................................... 4-4
4-5 对焦调整和光量调整............................................................... 4-5
4-6 更换 OCC 装置后的从新调整项目..................................................... 4-5
5 基板传送装置 ...........................................................5-1
5-1 传送皮带的更换................................................................... 5-1
5-2 传送皮带轮组・传送滚柱组的更换................................................... 5-2
5-2-1 传送皮带轮 A 组：E21117150A0 ................................................. 5-2
5-2-2 传送皮带轮 B 组：E20897210A0 ................................................. 5-2
5-2-3 传送滚柱组：40138303 ........................................................ 5-3
5-3 IN/OUT 马达的更换 ................................................................ 5-3
5-4 CENT 马达的更换 .................................................................. 5-4
5-5 同步皮带的更换................................................................... 5-5
5-5-1 传送宽度调整用同步皮带的更换 ................................................ 5-5
5-5-2 传送电动机用同步皮带的更换 .................................................. 5-7
5-6 LEFT/RIGHT 传感器的更换 .......................................................... 5-8
5-6-1 LEFT/RIGHT 传感器的更换...................................................... 5-8
5-7 WAIT/STOP/C-OUT 传感器的更换 ..................................................... 5-9
5-7-1 WAIT 传感器的更换............................................................ 5-9
5-7-2 STOP/C-OUT 传感器的更换..................................................... 5-10
5-7-3 WAIT/STOP/C-OUT 传感器的更换（弯脚固定单元选项）............................ 5-11
5-8 止动器缸筒的更换................................................................ 5-13
5-9 支撑台原点传感器（BU 原点传感器）的更换 ......................................... 5-14
5-10
支撑台马达的更换（BU 马达的更换） .............................................. 5-15
5-10-1 转矩架和支撑台马达的间隙 .................................................. 5-16
5-10-2 支撑台驱动用同步皮带的张力调整 ............................................ 5-17
5-10-3 支撑台的平面调整 .......................................................... 5-18
5-11 支撑台编码器的更换............................................................. 5-19
5-12 后备止动器的更换（仅适用于 EN 机）.............................................. 5-20
5-13 电磁阀......................................................................... 5-21
6 CAL 块 ..................................................................6-1
6-1 CAL 基板组的更换 ................................................................. 6-1
6-2 更换排出器....................................................................... 6-2
维修调整要领书
7 R-ATC ..................................................................7-1
7-1 气缸的更换....................................................................... 7-1
7-2 ATC OPEN/CLOSE 传感器的更换 ...................................................... 7-3
7-3 速度控制器的调整................................................................. 7-3
8 供料器台架 供料器台车（选购品） .......................................8-1
8-1 驱动基板、供料器 I/F 基板的更换................................................... 8-1
8-2 驱动气缸的更换................................................................... 8-2
8-3 驱动气缸的速度控制调整........................................................... 8-3
8-4 台架上升气缸的更换............................................................... 8-4
8-5 台架上升气缸的速度控制调整....................................................... 8-5
8-6 台架上升检测传感器的更换......................................................... 8-5
8-7 选择器的更换..................................................................... 8-6
8-8 机械操纵阀的更换（选购品，供料器台车）........................................... 8-6
9 供料器浮动传感器的更换·调整 .............................................9-1
9-1 传感器的更换和高度调整........................................................... 9-1
9-2 传感器的动作确认调整............................................................. 9-4
10 开关类 ...............................................................10-1
10-1 按钮开关的更换................................................................. 10-1
10-2 紧急停止开关的更换............................................................. 10-3
10-3 外罩开关的更换................................................................. 10-4
10-4 安全护罩锁定气缸的更换......................................................... 10-5
10-5 协助铰链的更换................................................................. 10-8
11 电气装置 .............................................................11-1
11-1 电气装置部的布局............................................................... 11-1
11-2 电气装置单元................................................................... 11-3
11-2-1 电气装置单元 A ............................................................ 11-3
11-2-2 电气装置单元 B ............................................................ 11-9
11-2-3 电气装置单元 C（弯脚固定单元选项） ....................................... 11-21
11-3 控制单元...................................................................... 11-26
11-3-1 CPU BOARD (40205765) ..................................................... 11-27
11-3-2 IO CONTROL PCB ASM (40128871) ............................................ 11-35
11-3-3 POSITION BOARD (40196265) ................................................ 11-36
11-3-4 SUPERIMPOSE BOARD (40197864) ............................................. 11-37
11-4 ATX 电源 ...................................................................... 11-38
11-5 电池单元...................................................................... 11-39
11-6 XY 驱动器单元 ................................................................. 11-40
11-6-1 XY 单元的构成............................................................. 11-40
11-6-2 更换 XY 驱动器后的调整项目 ................................................ 11-41
11-6-3 XY 伺服放大器的显示....................................................... 11-41
11-7 Z,T 单元 ...................................................................... 11-42
11-7-1 8 吸嘴 Head 的构成......................................................... 11-43
11-8 传送单元...................................................................... 11-46
11-8-1 传送单元的构成 ........................................................... 11-46
11-8-2 CONVEYOR 基板与传感器的连接............................................... 11-47
11-8-3 传送马达的连接 ........................................................... 11-49
11-8-4 其他传感器/电磁阀/束线组列表 ............................................. 11-50
11-8-5 CONVEYOR PCB ASM (40128875) .............................................. 11-51
维修调整要领书
11-8-6 步进马达驱动器的调整 ..................................................... 11-52
11-9 SAFETY PCB ASM (40209949)..................................................... 11-55
11-10 Head 单元 .................................................................... 11-57
11-10-1 HEAD MAIN PCB ASM (40128873) ............................................ 11-57
11-10-2 HEAD RELAY PCB ASM (40128874) ........................................... 11-58
11-11 MI BANK RELAY PCB ASM (40206240)............................................. 11-59
11-11-1 基板外观 ................................................................ 11-59
11-11-2 SW 的设定................................................................ 11-59
11-11-3 可调电阻的调整 .......................................................... 11-59
11-12 CX/CY/CTZ 驱动器单元（弯脚固定单元选项） ..................................... 11-60
11-12-1 CX/CY/CTZ 驱动器单元的构成............................................... 11-60
11-12-2 更换 CX/CY 驱动器后的调整项目 ............................................ 11-61
11-12-3 CX/CY 伺服放大器的显示................................................... 11-61
11-12-4 更换 CTZ 驱动器后的调整项目 .............................................. 11-62
11-12-5 CTZ 伺服放大器的显示..................................................... 11-63
11-13 CPU BOARD（3D 传感器选项） ................................................... 11-64
11-13-1 SSD 的更换............................................................... 11-64
11-13-2 网络的设置 .............................................................. 11-67
11-13-3 关闭防火墙
.............................................................. 11-71
11-13-4 重新取得校准 ............................................................ 11-72
11-14 其他......................................................................... 11-73
11-14-1 更换过滤器滤芯 .......................................................... 11-73
12 其它机器 .............................................................12-1
12-1 LCD 监视器 ..................................................................... 12-1
12-1-1 LCD 监视器的更换方法....................................................... 12-1
12-1-2 接触式面板的设置 .......................................................... 12-2
12-2 系统盘的更换................................................................... 12-5
12-2-1 SSD 的更换................................................................. 12-5
12-2-2 网络的设置（要与 JaNets 通信的情况下进行设置） ............................. 12-8
12-2-3 网络的设置（有 3D 传感器选项时） .......................................... 12-19
12-2-4 JM-100 系统程序........................................................... 12-24
12-2-5 JM-100 系统版本升级要领................................................... 12-32
12-2-6 3D 传感器软件版本升级要领................................................. 12-37
12-2-7 McAfee Embedded Control .................................................. 12-44
13 外輪照明 .............................................................13-1
13-1 外輪照明基板的更换............................................................. 13-1
13-2 外輪照明的光量................................................................. 13-2
14 3D 传感器装置 .........................................................14-1
14-1 镜子、护罩玻璃的保洁........................................................... 14-1
15 引线矫正装置 .........................................................15-1
15-1 引线矫正工具................................................................... 15-1
16 弯脚固定单元 .........................................................16-1
16-1 LCD 监视器 ..................................................................... 16-1
16-1-1 LCD 监视器的更换方法....................................................... 16-1
16-1-2 CZ 电动机、CZ 电动机皮带 ................................................... 16-2
16-1-3 CC 电动机、CC 电动机皮带 ................................................... 16-3
16-1-4 CY 皮带 CY 电动机、CY 电动机皮带 ............................................ 16-4