DS-Cerno 508.1-NordsonASYMTEK-English.pdf
The Cerno ® 508.1 balanc es exibility , throughput, and the processing of large bo ard sizes. The system c ombines uxing, preheating, and soldering f or easy integration into y our batch or in-line process. Choose from…
The Cerno
®
508.1 balances exibility, throughput, and the
processing of large board sizes. The system combines uxing,
preheating, and soldering for easy integration into your batch
or in-line process.
Choose from two Cerno 508.1 systems to meet a range of
process requirements.
• Cerno 508.1 S, with a single drop-jet uxer and solder
pot, provides single-board processing.
• Cerno 508.1 Two-Segment, with a single drop-jet uxer
and two solder pots, solders two singulated boards in-line
simultaneously without panelization, palletization, or
special tooling.
Features and Benets
Cost-eective processing of demanding double-
sided, through-hole surface mount (SMT),
through-hole selective, and mini-wave soldering
applications.
Solder two boards in-line with two segmented
conveyors without panelization, palletization, or
special tooling.
Run through-hole and SMT mixed-technology
soldering applications with multiple solder alloys
and without changing solder pots.
Easy tool-free maintenance and full titanium
solder pots compatible with all solder alloys.
Experienced global engineering, applications
development, and technical service support from
process development to full-scale production.
SELECT Cerno 508.1
All-in-One Flux, Preheat, and Selective Soldering for Batch and Inline Production
Cerno 508.1
Motion System
Z accuracy ±100 μm (0.004 in.)
Z repeatability
(1)
±50 μm (0.002 in.), 3 sigma
Z velocity 0.05 m/s peak (2 in./s)
X-Y accuracy ±100 μm (0.004 in.)
X-Y repeatability
(1)
±50 μm (0.002 in.), 3 sigma
X-Y velocity 0.2 m/s peak (8 in./s)
Computer
PC with Windows
®
operating system
Windows is a registered trademark of Microsoft Corporation in the United States and other countries.
Soware
PhotoScan “point-and-click” programming editor and machine control software
Solder Pot
Capacity and
Weight
Capacity
(2)
Approx. 12.0 kg (26.4 lbs.)
Total weight of tin-lead solder, solder pot,
and pump assembly
(2)
Approx. 22.4 kg (49.2 lbs.)
Total weight of lead-free solder, solder pot,
and pump assembly
(2)
Approx. 19.7 kg (43.3 lbs.)
Max. temperature: 320°C
Solderable Area
(X-Y)
Single, parallel or double operating mode
(3, 4)
508.1 S: Max. 508 x 508 mm (20.0 x 20.0 in.)
508.1 Two-Segment: Max. 700 x 508 mm (27.6 x 20.0 in.)
Preheating
508.1 S Selectable topside preheating from 1.5 to 6 KW
Selectable bottom preheating from 1.5 to 6 KW
508.1 Two-Segment Selectable topside preheating from 1.5 to 6 KW
Selectable bottom preheating from 1.5 to 12 KW
Board Handling
Capability
508.1 S
(3, 4)
Max. board size: 508 x 508 mm (20.0 x 20.0 in.)
Min. board size: 50 x 50 mm (2.0 x 2.0 in.)
508.1 Two-Segment
(3, 4)
Max. board size: 700 x 508 mm (27.6 x 20.0 in.)
Max. board size (2x boards): 350 x 508 mm (13.8 x 20.0 in.)
Min. board size: 50 x 50 mm (2.0 x 2.0 in.)
Conveyor
Max. board/carrier length 508 mm (20.0 in.), Two-Segment up to 700 mm (27.6 x 20.0 in.)
Min. board/carrier length 50 mm (2.0 in.)
Max. board/carrier width 508 mm (20.0 in.)
Min. board/carrier width
(4)
50 mm (2.0 in.)
Max. board/carrier thickness 15.2 mm (0.6 in.)
Max. overboard clearance 120 mm (4.7 in.)
Max. underboard clearance 40 mm (1.5 in.)
Edge clearance
(5)
3 mm (0.12 in.), edge conveyor including on-rail clamps
Transport height
(6)
Conforms to SMEMA standard for conveyor height; height adjustable from 940-965 mm
(37.0 -38.0 in.) from the oor to bottom of the board.
Load capacity
(7)
7.5 kg (16.5 lbs.)
Operation modes Automatic (SMEMA), manual or pass-through
Specications
(1) Repeatability is measured at full-rated system speed.
(2) Solder capacity and the total weight of the solder pot and pump assembly vary depending on the alloy.
(3) Board size is reduced when operating in parallel or double modes.
(4) Contact the factory regarding smaller or larger boards/carriers.
(5) Edge conveyor conforms to SMEMA standards.
(6) 900 mm (35.4 in.) non-SMEMA conveyor height available upon request.
(7) Total weight of all parts on a conveyor at any time. Contact the factory regarding requirements for greater load capacity.
Cerno 508.1
Specications
Facilities
Requirements
System footprint 508.1 S 1700 x 1700 mm (66.9 x 66.9 in.)
508.1 Two-Segment 2020 x 1750 mm (79.5 x 68.9 in.)
Compressed air 6 bar (90 psi) min., 8 bar (110 psi) max.
Power (mains)
(8)
508.1 S
508.1 Two-Segment
400V/480VAC, 50-60 Hz, 3-phase, 10
kW, 16 A without preheating, or 17 kW,
28 A with preheating
400V/480VAC, 50-60 Hz, 3-phase, 16
kW, 35 A without preheating, or 24 kW,
32 A with preheating
Nitrogen 99.99% (4.0) pure, 4-6 bar (60-90 psi), 1.3 m³/hour (single pot), 2.6 m³/hour (dual pot)
Ventilation 150 m³/hour (90 SCFM), one 100 mm (4.0 in.) dia. duct
System weight
(9, 10)
850 kg (1870 lbs.)
Standards
Compliance
SMEMA, CE
(8) Electrical power varies depending on the conguration.
(9) System weight varies depending on the conguration.
(10) Conguration dependent. Other congurations may be available. Contact Nordson.