00900068-02_SM_ASM_ProcessLens_EN.pdf - 第5页

ASM Proces sLens Single - lane 03/2020 Edit ion 5 1 Introduc tion Th is service guide is a m anual or r eferenc e work for perf orming s ervice work on the A SM Process Lens m achine . For additi onal inf orm ation, plea…

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3.6 Check the software version of the DLP module ............................................... 29
3.7 Upgrade the firmware of the DLP module ........................................................ 29
3.8 Change the encoder reader at the x, y and z gantry ........................................ 31
3.9 Color code for the encoder readers ................................................................. 32
3.10 Check the alignment of the encoder reader of the Y gantry ............................. 33
3.11 Check the alignment of the x, y and z encoder reader ..................................... 35
3.12 Changing the Y scale bars .............................................................................. 35
3.13 Changing the conveyor belt ............................................................................. 37
3.13.1 Check the function of the conveyor belt ........................................................... 39
3.14 Changing the conveyor motor .......................................................................... 40
3.14.1 Check the function of the conveyor motor ........................................................ 42
3.15 Changing the width adjustment belt ................................................................. 42
3.15.1 Assembling of the width adjustment belt .......................................................... 43
3.15.2 Adjusting the width adjustment belt ................................................................. 44
3.15.3 Check system test ........................................................................................... 44
3.16 Changing the motor for the width adjustment .................................................. 46
3.16.1 Check system test ........................................................................................... 47
3.17 Changing the motor of the lifting table ............................................................. 48
3.17.1 Replace the motor of the lifting table ............................................................... 49
3.17.2 Check the function of the motor of the lifting table ........................................... 50
3.18 Changing the spare parts of the stopper and sensors rail ................................ 51
3.18.1 Changing the sensors of the stopper and sensors rail ..................................... 51
3.18.2 Changing the stopper of the stopper and sensors rail ...................................... 52
3.19 Changing the TSP400 ..................................................................................... 53
3.19.1 Removing the TSP400 .................................................................................... 53
3.
19.2 Replacing the TSP400 ..................................................................................... 53
4 Machine - Calibrations 56
4.1 Calibrations - 2D and 3D Calibration ............................................................... 57
4.2 Calibrations - Machine Zero Calibration ........................................................... 63
4.3 Calibrations - One Point Dynamic Test ............................................................ 65
4.4 Calibrations - Table Mapping ........................................................................... 70
4.4.1 Table Mapping: Teach ..................................................................................... 71
4.4.2 Table Mapping: Verify...................................................................................... 76
4.5 Calibrations – FOV Height Calibration ............................................................. 79
4.6 GR&R Test ...................................................................................................... 86
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1 Introduction
This service guide is a manual or reference work for performing service work on the ASM
ProcessLens machine.
For additional information, please also observe the instructions on the 0198022 Instruction Guide if
necessary.
1.1 Introduction Safety instructions
Nonobservance of these safety instructions may cause injury to personnel and
damage to the machine!
► Please observe the safety instructions in the user manual of the relevant machine for
1.1.1 Conventions for the use of safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid
damage to equipment. These notes are highlighted by warning triangles and are indicated as
follows according to the level of risk:
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or
WARNING
For the purposes of this manual, this indicates that fatal or severe injuries or
considerable damage to equipment may occur if these warning instructions are not
CAUTION
For the purposes of this manual, this indicates that minor injuries or damage to property
NOTICE
For the purposes of this manual, this note provides information about the product or
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1.1.2 Safety Instructions for Working with Strong Magnetic Fields
Fatal hazard: persons with active implants (e.g. pacemakers, defibrillators, insulin pumps
etc.) are at risk from strong permanent magnetic fields inside the machine.
CAUTION
Danger of crushing for persons with passive metal implants (e.g. plates, screws).
► Do not reach or lean over into the machine when the protective covers are open.
There is a risk that the strong magnetic fields could corrupt data on data media or check
cards.
1.1.3 Safety Instructions for the Power Supply (Without SMPS)
WARNING
There is a risk of death, severe injury and/or considerable damage to equipment if these
instructions are not followed.
► Switch off the main switch and disconnect the ASM ProcessLens solder paste
inspection machine from the power supply before carrying out any work on live
● This means that some parts of the system carry potentially lethal voltages - even when
switched off at the main power switch.
● Incorrect handling of the solder paste inspection system can therefore result in fatal injuries,
severe injuries or considerable damage to equipment.
● Measurements and maintenance work must always be carried out by appropriately qualified
personnel.
● Always follow the applicable accident prevention and DIN regulations (particularly DIN EN 60
204, part 1) or the regulations specific to your country.
● Before starting any maintenance work, switch the machine off at the main switch and
disconnect it from the main power supply.
● Always secure the machine against unauthorized reactivation. If these instructions are not
followed, you may be able to touch live parts, which could result in fatal or severe injuries.
Maintaining, Installing or Removing Assemblies
► End all inspection operations on the machine.
► Shut down the Windows operating system correctly, otherwise problems may occur when
restarting or data may be lost.