TS5620-user-guide.pdf - 第3页
14 12. TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE CORRECTION No fluid flow Fluid pressure too low Increase fluid pressure Operating pressure too low Increase air pressure to 70 psi (4.8bar) Dispense tip clogged Replace tip …
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CONTENTS
Page number
1. Specifications - Horizontal Valve………………………………….…………3
2. Specifications -Vertical Valve……………………………………..…………4
3. Unpacking and Inspection……………………………………………………5
4. Description...…………………………………………………….….………...5
5. Theory of Operation…………………………………………….….…………5
6. Setup Instructions……………………………………………….….…………6
7. Typical System Set-Up……………………..……..…….……….……………7
8. Maintenance and Cleaning…………………………………………………8-9
9. Spare Parts………………………………………………………………..10-11
10. Repair Kits…………………………………………………………………...12
11. Accessories…………………………………………………………………..13
12. Troubleshooting……………………………………………………………...14
13. Warranty……………………………………………………………………..15
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13. LIMITED WARRANTY
Manufacturer warrants this product to the original purchaser for a period of one (1)
year from date of purchase to be free from defects in material and workmanship,
but not against damages by misuse, negligence, accident, faulty installations and
instructions. Manufacturer will repair or replace (at factory’s option), free of
charge, any component of the equipment thus found to be defective, on return of
the component, “PREPAID” to the factory during the warranty period. In no event
shall any liability or obligation of the Manufacturer arising from this warranty
exceed the purchase price of the equipment. This warranty is only valid if the
defective product is returned as a complete assembly without physical damage.
The Manufacturer’s liability, as stated herein, cannot be altered or enlarged except
by a written statement signed by an officer of the company. In no event shall the
Manufacturer be liable for consequential or incidental damages. A return
authorization is required from Techcon Systems prior to shipping a defective unit
to the factory.
Manufacturer reserves the right to make engineering product modifications
without notice.
All returns must be issued with a Returns Authorization number, prior to return.
Send warranty returns to:
Americas and Asia
OK International
Garden Grove Division
12151 Monarch Street
Garden Grove, Ca 92841
Europe
OK International
Eagle Close
Chandler’s Ford Ind Est
Eastleigh
Hampshire
SO53 4NF
United Kingdom
www.techconsystems.com
Delrin® and Teflon® is a registered trademark of E.I. DuPont.
T9000073-L
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12. TROUBLE SHOOTING
PROBLEM POSSIBLE CAUSE CORRECTION
No fluid flow
Fluid pressure too low Increase fluid pressure
Operating pressure too low
Increase air pressure to 70 psi
(4.8bar)
Dispense tip clogged Replace tip
Fluid cured in valve chamber Clean valve thoroughly
Stroke adjustment closed
Open stroke adjustment
counterclockwise
Inconsistent
fluid flow
Fluid pressure fluctuating
Make sure fluid pressure is
constant
Valve operating pressure is too
low
Increased valve pressure to 70
psi (4.8bar)
Valve open time is not
consistent
Check to make sure the valve
controller is providing a
consistent output
Air trapped in fluid housing Purge valve
Fluid drools after
the valve closes,
eventually
stopping
Air trapped in fluid housing Purge valve
Steady drip
Worn diaphragm Replace diaphragm
Worn fluid housing Replace fluid housing
Fluid pressure exceeds 70 psi
(4.8bar)
Lower fluid pressure
Valve reassembled incorrectly
after cleaning
Refer to maintenance section
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1. SPECIFICATIONS – Horizontal Diaphragm Valve
TS5620HT TS5620HU TS5621HD
Size
2.47'' Length X 0.94''
(62.74mm X 23.88mm)
2.47'' Length X 0.94''
(62.74mm X 23.88mm)
2.47'' Length X 1.06''
(62.74mm X 26.90mm)
Weight 0.15 lb (69g) 0.13 lb (60g) 0.15 lb (70g)
Fluid Inlet
Port
1/4-28 UNF 1/4-28 UNF ⅛'' NPT female
Fluid Outlet
Port
1/4-28 UNF 1/4-28 UNF ⅛'' NPT female
Air Inlet
Port
10-32 UNF 10-32 UNF 10-32 UNF
Auxiliary
Air Inlet
Port
10-32 UNF 10-32 UNF 10-32 UNF
Minimum
Air Pressure
70 psi (4.8bar)
70 psi (4.8bar)
70 psi (4.8bar)
Maximum
Fluid
Pressure
70 psi (4.8bar) 70 psi (4.8bar) 70 psi (4.8bar)
Operating
Frequency
Exceeds 500
cycles/min.
Exceeds 500
cycles/min.
Exceeds 500
cycles/min.
Mounting
Port
10-32 UNF 10-32 UNF 10-32 UNF
Wetted Parts Teflon® UHMWPE UHMWPE, Delrin®
Figure 1.0
Dimensions are in inches [mm]
4
2. SPECIFICATIONS – Vertical Diaphragm Valve
TS5622VT TS5622VU TS5622VD
Size
2.63'' Length X 1.06''
(66.80mm X 26.90mm)
2.63'' Length X 1.06''
(66.80mm X 26.90mm)
2.63'' Length X 1.06''
(66.80mm X 26.90mm)
Weight 0.18 lb (80g) 0.14 lb (64g) 0.16 lb (71g)
Fluid Inlet
Port
⅛'' NPT female ⅛'' NPT female ⅛'' NPT female
Fluid Outlet
Port
1/4-28 UNF 1/4-28 UNF 1/4-28 UNF
Air Inlet
Port
10-32 UNF 10-32 UNF 10-32 UNF
Auxiliary
Air Inlet
Port
10-32 UNF 10-32 UNF 10-32 UNF
Minimum
Air Pressure
70 psi (4.8bar)
70 psi (4.8bar)
70 psi (4.8bar)
Maximum
Fluid
Pressure
70 psi (4.8bar) 70 psi (4.8bar) 70 psi (4.8bar)
Operating
Frequency
Exceeds 500
cycles/min.
Exceeds 500
cycles/min.
Exceeds 500
cycles/min.
Mounting
Port
10-32 UNF 10-32 UNF 10-32 UNF
Wetted Parts Teflon® UHMWPE UHMWPE, Delrin®
Figure 2.0
Dimensions are in inches [mm]
13
11. ACCESSORIES
11.1 FLUID FITTINGS AND TUBING
11.2 BRACKETS
PART NUMBER DESCRIPTION
TS918-46 4-Way Fluid Manifold
TN00DKIT Complete Dispensing Tip Kit
9000-000-100
Sample Tip Kit
PART NUMBER DESCRIPTION
TSD1003-16 ⅛'' NPT to ¼'' O.D. Tube, 90° Elbow
TSD1002-17 ⅛'' NPT to ⅜'' O.D. Tube
TSD1002-18 ⅛'' NPT to ¼'' O.D. Tube
TSD1002-38 ¼'' NPT to ¼'' O.D. Tube
TSD1099-22 ⅜'' O.D. X ¼'' I.D. Tube, Black, Polyethylene
TSD1099-23 ⅜'' O.D. X ¼'' I.D. Tube, Clear, Polyethylene
TSD1099-24 ¼'' O.D. X ⅛'' I.D. Tube, Clear, Polyethylene
TSD1099-25 ¼'' O.D. X ⅛'' I.D. Tube, Black, Polyethylene
TSD1099-45 6mm O.D. X 4mm I.D, Clear, Polyethylene
TSD1099-46 6mm O.D. X 4mm I.D, Black, Polyethylene
TSD126-360BPK Luer Lock Tubing, 60'' (1524mm) , Black
PART NUMBER DESCRIPTION
918-033-000 Productions Master Stand (Base & Support)
918-000-012 Rod Clamp Assembly
5620-000-008 4'' (101.6mm) Threaded Mounting Rod