AdvantisV_Platform_brochure.pdf - 第6页
V ersatile Feeding Solutions Configured for Y our Needs AdvantisV Platforms support the widest variety of input types in the industry; from strip tape NPI and tube feeders to high-volume continuous-splice tape feeders, r…
Technologies for Performance, Flexibility & Yield
Base Frame
• Robust and stable foundation for accurate and repeatable performance
• Single welded structure precision machined to within 1µm from corner to
corner for extreme accuracy
VRM Linear Motor Positioning System
• High-accuracy (1µm resolution), closed-loop positioning control supports
current, converging and emerging technologies
• High acceleration – up to 2.5G
• Dual-drive control is self correcting and reduces settle times
• Thermally stable, non-magnetic
• Fewer moving parts for minimal maintenance and no adjustments
• 20-year lineage – thousands of proven VRM platforms in the eld today
• Direct drive technology stands the test of time to maintain its accuracy
indenitely; backed by a ve-year warranty
Magellan Digital Upward-Looking Camera
• Exceptional exibility for NPI through high-volume, high-throughput applications
• High resolution of 1024 x 1024 pixels to facilitate small part feature recognition
• Large 55mm eld-of-view improves throughput for applications that typically require multiple FOVs
• Complete feature-based recognition: full-lead/all-bump, missing-ball, orientation check, odd-form features
• Front, side, and on-axis lighting that can be used individually or in combination
• Lighting intensity is consistent across viewable area for faster, more accurate alignment and inspection
FZ™ Placement Heads
• Extensive component ranges that signicantly overlap between heads, delivering superior line balancing and the
ability to simply change the program, and not the line or heads, when changing products
• Robust design, low maintenance, industry-leading accuracy and performance
FZ7™ Placement Head
The FZ7 head quickly and accurately
places components as small as 0201 up
to 55mm square with single eld-of-view
inspection and up to 25mm tall.
• Precision accuracy (27µm @ Cpk>1)
• Advanced odd-form capability and
insertion forces up to 5kg for press-t
or pin-in-paste applications
• Components up to 150mm with
multiple elds of view
FZ30™ Placement Head
The FZ30 is the industry’s fastest, most accurate and most exible high-speed placement head.
Maximized Performance
• Industry’s fastest tact time (55ms), 35,000 cph per head
• Industry’s most accurate high-speed placement head (34µm)
• Little derate, not reliant on gang picking, predictable throughputs on any mix
Uncompromising Flexibility
• Largest component range for a high-speed head (01005–30mm square):
lead-less, leaded, bumped, odd-form with little need to skip spindles
• Full-lead/all-bump inspection, missing-ball inspection/orientation check
Highest Quality and Yields
• Vertical Part Sensor (VPS) validates part presence, orientation, and thickness;
inspects nozzles and enables on-the-y exchange of suspect nozzles
• Auto Pocket Teach and touchdown sense at both pick and place improves pick
ppm, guarantees ideal placement force, and reduces nozzle wear
• Single pick point eliminates gang picking (multiple pick point) concerns
• Auto nozzle centering/contamination check/bypass assure sustained yields
FZ30 - Unmatched exibility and performance FZ30 - Best-in-class accuracy of 34µm
FZ Placement Heads
Chip
LED
Tant Cap
SOIC
TSOP
DPAK
QFP
BGA
PLCC
CSP
Electrolytic Cap
Connectors
CCGA
BNGA
Odd-Form
Pin-in-Paste
NPI–low-volume OEM/EMS, higher-complexity markets
Lowest entry price for single scalable machine solution
Full component range: 0201–150mm, micro BGA
Advanced NPI tool suite, auto component teach and edit on-the-y for immediate rst article
Direct CAD/Gerber import with BOM merge
NPI / All-in-One
Single-machine solution from
prototyping to LVHM
Medium-Volume EMS or OEM, White Goods, Military, Medical
20–35K line cph real throughput
Rapid changeover with full feeder bank exchange, family setups, oine setup and validation
(260) 8mm inputs, tray, track feeder support
Large PCB size range: up to 508 x 813mm (20” x 32”)
Large component range: 01005–150mm, connectors, odd-form
Low-Volume, High-Mix
Aordable, highly exible
full-line solution
(quote any job)
Medium-Volume, Medium-Mix
Volume eciency for more complex
and changing environments
Medium Mix EMS or OEM, Industrial, Set-top box, Telecom
35k–50k line cph real throughput
(400) 8mm inputs, 40 random access tray inputs, track feeder support
Large PCB size range: up to 508 x 813mm (20” x 32”)
Extensive component range overlap across all modules for easy balancing
Unique Higher-Volume
Single or multi-machine solution for
specialized applications
Higher-Volume LED Lighting, Memory modules (RAM, USB)
30–40K line cph real throughput
Large PCB size range: up to 508 x 1300mm (20” x 52”)
Extensive component range of single head for chips–TSOPs and BGAs
Single pick-up point for highest real speeds and yields
Solutions for Any Market
AdvantisV Portfolio
AdvantisV1-07
Single-Beam Models
AdvantisV1-07
AdvantisV1-30
Dual-Beam Models
AdvantisV2-60
AdvantisV1-30 AdvantisV1-07/DTF
AdvantisV1-30 AdvantisV1-30
AdvantisV2-60
Versatile IC placement platform, perfect for special processes such as Pin-in-Paste and OFA
Single-beam, dual-drive overhead gantry system
One 7-spindle FZ7 high-speed multifunction placement head
Upward-looking vision system
Superb for high-mix NPI environments and large board applications. Also a high-volume line booster.
Single-beam, dual-drive overhead gantry system
One 30-spindle rotary FZ30 high-speed turret placement head with single pick point
On-the-head optics
Flexible, high-speed productivity for medium-volume environments. A powerful line booster or
high-performance small part placer.
Dual-beam, dual-drive overhead gantry system
Two 30-spindle rotary FZ30 high-speed turret placement heads with single pick point
On-the-head optics
Model Throughput (cph) Accuracy (µm@>1.00 Cpk) Max Board Size Max Feeder Inputs (8mm) Component Range (mm)
AdvantisV1-07 16,500 (Max)
11,400 (1-Bd IPC Chips)
±38 (Chips)
±27 (1Cs)
508 x 813mm / 20 x 32” (Std)
508 x 1300mm / 20 x 52” (Opt)
128 (1 ULC) (0201) .25 x .5 x .15 (Min)
150 square and up to 40 tall
AdvantisV1-30 35,000 (Max)
22,600 (1-Bd IPC Chips)
±34 (Chips)
±34 (1Cs)
508 x 1016mm / 20 x 40” (Std)
508 x 1300mm / 20 x 52” (Opt)
136 (01005) .18 x .38 x .10 (Min)
30 x 30 x 6 (Max)
AdvantisV2-60 66,500 (Max)
40,500 (1-Bd IPC Chips)
±34 (Chips)
±34 (1Cs)
508 x 1016mm / 20 x 40” (Std)
508 x 1300mm / 20 x 52” (Opt)
136 (01005) .18 x .38 x .10 (Min)
30 x 30 x 6 (Max)
AdvantisV1-07/DTF
Versatile Feeding Solutions
Configured for Your Needs
AdvantisV Platforms support the widest variety of input types in the
industry; from strip tape NPI and tube feeders to high-volume
continuous-splice tape feeders, random access matrix tray feeding, and
odd-form feeders to support any automated assembly challenge.
Gold Plus Feeders
• 8–88mm tape widths, multi-pitch
• Dual-lane and single-lane options
• Dual-lane 8mm doubles capacity, up to 144 inputs per machine
• Common 8mm feeder for paper or embossed media packaging
• Single feeder supports a variety of pitches
• Load times of less than 30 seconds
• Integrated reel holders
• Continuous-splice and hot swap replenishment capability
• 0201 qualied – no need for dedicated 0201 feeders
• Precision locating features (8/12mm) for improved chip performance
• Intelligent/smart feeder technology
• Unique feeder ID and reel detection sensor, compatible with PSV
• Standard high-torque mode for all 16–88mm
• Available 7” or 13” inch reel holder options
• Highly reliable design with low maintenance requirements
• Two-year warranty
High-Performance Tape Feeders
NPI Strip Tape Feeders
• Single-lane/single-slot strip tape feeders
• Multi-lane, multi-slot, matrix tray-style
• Delivers components form short strips of 8mm
or 12mm tape
• Ideal for NPI or low-volume
Random-Access Tray Feeders
Direct Tray Feeder (DTF)
• Components picked directly from tray (supports odd-form)
• JEDEC or non-standard vacuum formed matrix trays
• Operates in 3 modes: Exchange (no downtime for replenishment),
Concurrent (combined for maximum capacity), and Job Changeover
(zero setup time)
Platform Tray Feeder (PTF)
• No base machine feeder capacity consumed
• Up to 58 dierent part numbers
• Parts are pre-oriented allowing for gang pick
• Stackable functionality accommodates
higher-volume parts
• Automatic empty tray removal
Stationary Matrix Tray Feeder
• Single tray, single part number tray feeder
• Adjustable tray height
SMA Stackable Matrix Tray Feeder
• Stackable alternative for higher volumes of
one part number
Specialty Feeders
Tube Feeders
• Adjustable track, multi-input track, single-input
multi-tube
Odd-Form / Automation Feeders
• Bowl, GPAX, label and other feeding solutions
AdvantisV1-07 AdvantisV1-30 AdvantisV2-60
HEADS/NOZZLES
30-Spindle Turret High-Speed Head N/A S S
7 In-Line Spindle Multifunction Head S N/A N/A
Gripper Nozzle O N/A N/A
Custom Nozzles O O O
Automatic Pick Update S S S
93-Count HS ANC Station N/A S S
70-Count / 48 Count (Large-Bore) Multifunction ANC Station O N/A N/A
CAMERAS
Turret Head Vertical Parts Sensor O O O
Turret Head Wide FOV camera 2.8mpp N/A O O
Turret Head High-Resolution FOV 0.94mpp N/A O O
Nozzle Contamination Check O N/A N/A
Magellan Upward-Looking Camera, Circular: 2.3 mpp S N/A N/A
Magellan Upward-Looking Camera, Circular: 0.94 mpp O N/A N/A
FEEDERS
Bank Feeder Exchange System O O O
Rear Feeder Banks O O O
Fixed Feeder Bank Assembly S S S
Feeder Bank, Removable O O O
Tape Feeder: Gold+ Precision Pro Class O O O
Deep-Pocket Tape Feeders O O O
Adjustable / Single / Multi-Track Tube Feeder O N/A N/A
Component Strip Feeder: Single-Lane / Multiple-Lane O O O
Stationary Matrix Tray Feeder O O O
Wide Stationary Matrix Tray O O O
Stackable Matrix Tray Feeder O O O
Direct Tray Feeder O O O
Platform Tray Feeder O N/A N/A
Single Feeder Index Station, Machine Mount O O O
Universal Splicing Tool O O O
Component Reject Conveyor (QFPs) O O O
Odd-Form Feeders O N/A N/A
OTHER
Scrap Box Assembly O O O
Kit, 120 VAC for External Items O O O
Reject Bucket S S S
Right-to-Left Transfer O O O
3mm Board Edge Clearance S S S
5mm Board Edge Clearance (Big, Heavy Boards) O O O
Automatic Width Adjust S S S
Board Support (up to W457 x L406mm) S S S
Large PCB Capability (up to W508 x L508mm) O O O
Extra Large PCB Capability (up to W508 x L635mm) O O O
Extra Long PCB Capability (up to W508 x L1300mm) O O O
Standard Pin PCB Support S S S
Foam Finger Compliant PCB Support O O O
Third-Party Board Support O O O
CE Standard (for EU Region) O O O
Rear Side CRT Monitor O O O
Universal Legacy Feeder Support (24v Transformer) O N/A N/A
Tape Cutter (Floor-Mounted) O O O
SECSII/GEM, CAMX Software Interface License O O O
New Product Introduction Software S S S
Enhanced New Product Introduction Software O O O
LED Special Handling Software Parameters N/A S S
Traceability Software O O O
Online Setup Validation Software (PSV) O O O
Line/Machine Performance Tracking Software (Linechart/UChart) O O O
Local Language Interface O O O
Windows7 OS and Machine Control Software S S S
Oine Component Teach Station O O O
Oine "Virtual Sticky Tape" Software O O O
Programming and Optimization with CircuitCam Express O O O
Production Planning and Scheduling O O O
AdvantisV Options Matrix
S = STANDARD
O = OPTIONAL
N/A = NOT AVAILABLE