德森印刷机说明书之操作手册-4d1321fc284ac850ac024234.pdf - 第11页

深圳德森精密设备有限公司

Shenzhen Desen Precision Machine Co., Ltd.

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Function:

to make automatic adjustments for the PCB board, the transport of discharged boards,

board-stopping device and guide rail width to adapt to the PCB boards of different sizes.

1.4.2

网板夹持装置

1.4.2

Screen

clamping

device

组成：包括网板移动装置及网板固定装置等。

Composition:

it

includes a screen moving device, a screen fixing device, etc.

功能：夹持网板的宽度可调，并可对钢网位置固定、夹紧。

Function:

it

can adjust the clamped screen

’

s

width, clamp the steel mesh firmly and fix

it

at

constant

position.

1.4.3

PCB

板柔性夹持及定位装置

1.4.3

Flexible

clamping

and

positioning

device

of

PCB

board

组成：真空盒组件、真空平台、磁性顶针、柔性的夹板装置等。

Composition:

it

includes a vacuum case component, a vacuum platform, a magnetic thimble , a

flexible board clamping device, etc.

功能：柔性的板处理装置可定位夹持各种尺寸和厚度的 PCB 基板，带有可移动的磁性顶针和

真空吸附装置，有效控制 PCB 基板的挠度，防止板变形。

Function:

the flexible board processing unit can locate and clamp PCB base boards of varying sizes

and thicknesses. B esides,

it

has a mobile magnetic thimble and a vacuum absorption device,

it

can effectually control the flexivity of PCB base boards, preventing them from deformation .

1.4.4

视觉系统

1.4.4

Visual

system

组成：包括 CCD 运动部分和 CCD — Camera 装置（摄像头、光源）及高分辨率显示器等，由

视觉系统软件进行控制。

Composition:

it

includes a CCD motion part, a CCD — Camera device (inclusive of a camera and a

light source), a high-resolution display and so on.

It

is controlled by visual system software.

功能：上视 / 下视视觉系统，独立控制与调节的照明，高速移动的镜头确保快速、精确地进行

PCB 和钢网板对准，无限制的图像模式识别技术具有 0.01mm 的辩识精度。

Function:

the upward-viewing and downward viewing system, independent control and adjusting

illumination and quickly moving lens work together to realize aligning between PCB and

深圳德森精密设备有限公司

Shenzhen Desen Precision Machine Co., Ltd.

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steel screen quickly and accurately; and the endless image pattern identification technology

has an identification precision of 0.01mm.

1.4.5

刮刀系统

1.4.5

Squeegee

system

组成：

包括印刷头（刮刀升降行程调节装置、刮刀片安装部分）、刮刀横梁及刮刀驱动部分（步

进马达）等。

Composition:

it

includes a printing head (inclusive of a squeegee lift travel adjusting device and a

squeegee blade installation part), a squeegee beam and a squeegee drive component (step

motor), etc.

功能：悬浮式印刷头，具有特殊设计的高钢性结构，刮刀压力、速度均由计算机伺服控制，调

节方便，维持印刷质量的均匀稳定。

Function:

the suspended printing head has a highly rigid structure based on a special design; and the

pressure and speed of squeegee are under the servocontrol of computer, which guarantees

convenient adjustment and uniform and steady printing quality.

1.4.6

自动网板清洗装置

1.4.6

Automatic

screen

cleaning

device

组成：包括真空管、真空发生器、清洗液储存和喷洒装置、卷纸装置、升降气缸等。网板清

洗装置被安装在视觉系统后面，通过视觉系统决定清洗行程，自动清洗网板底面。

进行清洗时清洗卷纸上升并且贴着模板底面移动，用过的清洗纸被不断地绕到另一滚

筒上。清洗间隔时间可自由选择，清洗行程可根据印刷行程自行设定。进行湿洗时，

当储存罐中清洗液不够时，系统出现报警显示，此时应将其充满清洗液。干、湿、真

空洗周期可自由调节。

Composition:

it

includes a vacuum tube, a vacuum generator, a cleaning solution storage and

spraying device, a paper rolling device, a hoist cylinder, etc. The screen cleaning device is mounted

behind the visual system. The screen bottom can be cleaned automatically, with the cleaning travel

determined by the visual system. In the cleaning, make the cleaning paper go upward and move

along the formwork bottom surface, and the used cleaning paper is winded to another roller

continually . T he time interval of cleaning ranges widely, and the cleaning travel can be set in

compliance with the printing travel. W hen in a wet type cleaning, when the cleaning solution in the

storage tank

it

insufficient, system will give alarm and what needs to do is to fill the cleaning

solution. T he cycles of dry, wet and vacuum cleaning can be adjusted freely.

深圳德森精密设备有限公司

Shenzhen Desen Precision Machine Co., Ltd.

- 12 -

功能：可编程控制的全自动网板清洁装置，具有干式、湿式、真空三种方式组合的清洗方式，彻底清除网

板孔中的残留锡膏，保证印刷质量。

Function:

it

programmable full-automatic screen cleaning device provides a cleaning combining dry ,

wet and vacuum types, thereby thoroughly removing the solder paste left in the screen

meshes and assuring the printing quality.

1.4.7

可调印刷工作台

1.4.7

Adjustable

printing

workbench

组成：包括 Z 轴升降装置（升降底座、升降丝杠、伺服电机、升降导轨、阻尼减震器等）、平

台移动装置（丝杆、导轨及分别控制 X 、 Y 、 θ 方向移动的伺服电机等）、印刷工作台

面（磁性顶针、真空吸盘）等。

Composition:

it

includes an axis-Z lift device (inclusive of a lift base, a lifting screw, a servomotor ,

a lifting guide rail, an amortisseur , etc.), a platform moving device (inclusive of a screw

mandrel , a guide rail, servomotors controlling the moving along the axis X, Y and θ

respectively, etc.), a printing countertop (inclusive of a magnetic thimble and a vacuum

chuck) and so on.

功能：通过机器视觉，工作台自动调节 X 、 Y 及 θ 方向位置偏差，精确实现印刷模板与 PCB 板的对准。

Function:

with the help of the visual system, the workbench can adjust the position deviations along

axis X, Y and θ automatically, thereby achieving the accurate alignment between printing

formwork and PCB board.

1.4.8

操作系统控制：

1.4.8

Control

via

operating

system:

采用 Windows XP 操作系统，智能化的先进软件控制，极大地方便了用户的使用。

The product employs a Windows XP operating system and advanced intelligent software for control,

which guarantees great convenience for the use of users.

1.5

工作原理

1.5

Operating

principle

由以上各部组成的全自动视觉印刷机在印刷焊膏时，锡膏受刮刀的推力产生滚动的前进

，

所受到的推力可分解为水平方向的分力和垂直方向的分力。当运行至模板窗口附近，垂直方

向的分力使粘度已降低的焊膏顺利地通过窗口印刷到 PCB 焊盘上，当平台下降后便留下精确

的焊膏图形。