PSE_300_2HY_TI_EN.pdf

Page 1 of 6 01/21 Optimal cleaning of assembled PCBs (ultra fine cleaning), screens and stencils (fine cleaning) and production tools as solder carriers and solder pallets (maintenance cleaning) today is a prerequisite f…

Page 1 of 6

01/21

Optimal cleaning of assembled PCBs (ultra fine cleaning), screens and stencils (fine cleaning) and production tools as solder

carriers and solder pallets (maintenance cleaning) today is a prerequisite for reproducible quality as well as for low failure

rates, resulting in high customer satisfaction.

In small and medium-sized companies, however, the volumes of the individual cleaning tasks are not so high, that they justify

a payback for individual cleaning systems.

The German engineered and manufactured kolb PSE 300 2HY takes this into consideration also for smallest applicable

quantities. It is a full hybrid system with ClosedLoop water reprocessing that not only cleans screens, stencils and misprints,

but can also take on ultra fine as well as maintenance cleaning tasks.

Therefore the system is also perfectly suited for the kolb coating cleaning / paint stripping turn key solution (machine,

detergent, process design, software).

The cleaning system can be operated with all common electronics cleaning supplies (detergents / chemistry, etc.)

which are approved by the manufacturer.

□ Two tank system with triple circuit function

□ Comfortable push one button operation

□ Fully automatic 3step (optional up to 5step) process: cleaning, rinsing (tap water), drying with VMH

hot air

□ Vertical twofold rotor system with asynchronous spray rotors for thorough wetting (no blind spots)

□ Process and service intervals PLC controlledt

□ Event issuing and software control via touch screen

□ Process sections made of electrolysis and high temperature resistant elements.

□ Safe installation close to the production line possible; no special protection required

□ Extremely compact - maximum capacity on a small footprint

□ Suitable for high temperature cleaning / paint stripping up to 80° Celsius.

Cleans Screens, stencils, PCB, misprints, solder and coating

carriers from flux, resin oxides and coating residues.

Capacity: Screens, stencils, frames and (PCB) carriers up to a

size of 950 x 780 mm (37.5" x 31")

Part number: 0905PSE32HY2-2

Fully automatic PowerSpray

triple hybrid system for ultra fine,

fine and maintenance cleaning of smaller quantities

Conformal coating carriersColder carriersPCBAsScreens, Stencils

PSE 300 2HY

ClosedLoop

PolyPower

PowerSpray

Made in Germany

CLEANING TECHNOLOGY

kolb Cleaning Technology GmbH ▪ Karl-Arnold-Str.12 ▪ D - 47877 Willich ▪ Phone: +49 (0) 2154 9479 - 38 ▪ Fax: +49 (0) 2154 9479 - 47 ▪ e-mail: info@kolb-ct.com ▪ www.kolb-ct.com

Key applications

Certifications:

This system in its basic version was certified for its energy and

water saving processing, for easy operability and for the standard

integration of comprehensive safety features.

All rights for changes reserved that lead to technical improvement. © kolb GmbH 2021

Most suitableMost suitable Most suitable Not suitable Not suitable

Cleaning (key process 1): From the cleaning tank (A) the cleaner liquid is sucked by a magnetically coupled pump unit

and routed with a controllable volume flow through a separate circuit into the ASYNCHRO

spray rotors with patented

PUSHFORCE

nozzles. Their geometry ensures a thorough cleaning, even in inaccessible and critical aereas. After the

washing procedure, the valve switchover of the process chamber undocks the cleaning circuit until the next process run.

MediumWipe

(optional intermediate process): The remaining cleaner is blown off from the clean products and blown out of

the cleaner circuit and recirculated into the cleaning tank before the valve switchover closes.

Drying (intermediate process only relevant for paint stripping processes): Process description under key process 3.

Rinsing with tap water (key process 2): From the rinsing tank (tank B / C), the water is pumped through the separate second

circuit into the spray rotors. Tap water has (compared to DI / DM water) the advantage of lower surface tension and thus

flushes also critical points as low standoffs more efficient.

MediumWipe

(optional intermediate process): The remaining water is blown off from the products and blown out of the

cleaner circuit and recirculated into the rinsing tank.

Final rinsing with DI / DM water (optional process - key process when PCB cleaning): The DI / DM water is produced from

tap water in an integrated MB-cartridge and flushes conducting ions of the previous processes. This process is repeated auto-

matically until the remaining amount of ions falls below the programmed value.

MediumWipe

(optional intermediate process): Blowing off and recirculating the remaining DI / DM water into the rinsing tank.

Drying (key process 4): The clean products are dried with the patented VMH

(Venturi Mixed Hot air) technology. A high

volume flow of normal circulating air is blown into a venturi nozzle. The resulting differential pressure there (passively) sucks

on a small amount of very high temperature air. The resulting air mixture provides for uniformly high drying temperature -

adjustable between 45 and 90 °C (113 and 194 °F) all over the process chamber. Further advantages are robustness and low

cost of ownership. Energy is only needed for a fan and the heating of a very small amount of air; the rest is executed by pres-

sure differences and air duct geometry.

Maintenance: The system has a large maintenance door on the right side. In the maintenance area among others are the

pump-out set, the optional re-dosage unit with space for a 25 liter detergent and a 5 l additive container as well as the MB

cartridge for DI / DM water processing. Tank levels as well as pressure values and maintenance cycles are monitored by the

PLC and displayed on the touch screen.

Page 2 of 6

Part number: 0905PSE32HY2-2

Fully automatic PowerSpray

triple hybrid system for ultra fine,

fine and maintenance cleaning of smaller quantities

01/21

PSE 300 2HY

Made in Germany

CLEANING TECHNOLOGY

kolb Cleaning Technology GmbH ▪ Karl-Arnold-Str.12 ▪ D - 47877 Willich ▪ Phone: +49 (0) 2154 9479 - 38 ▪ Fax: +49 (0) 2154 9479 - 47 ▪ e-mail: info@kolb-ct.com ▪ www.kolb-ct.com

Assembled PCBs

Hybrids

Misprints

Application overview

Stencils

Screens, PumpPrints

Misprints

Solder frames

Solder carriers

Solder masks

ESD Boxes

Containers

Magazines

Condensation traps

Filters

Steel sheets

Optional suitable applications can also be optimally realized with the appropriate options.

Main standard features

□ PowerSpray

technology bundle: magnetically coupled X-Power (tank A) and S-Power (tank b) pump units, twofold

ASYNCHRO

volume-spray rotorsystem with PUSHFORCE

nozzles, "Option100" softwareprogram (100 freely

selectable programs)

□ EATON Programmable Logic Controller (PLC)

□ HT model for high temperature cleaning up to 80° Celsius

□ High resolution 7" (1,024 x 600 mm) display with capacitative multi-touch

□ PolyPower pump-nozzles configuration (up to three times more pressure power and up to 30% less cycle time)

□ Full flow coarse filter (process chamber)

□ Fine filters for both circuits

□ Sediment filters for both tanks

□ VMH

XL hot air evaporative drying (control range approx. 45° - 90° C / 113 and 194 °F)

□ ClosedLoop reprocessing of cleaning and rinsing fluids

□ Spare space for resin cartridge to be integrated into the system

□ Safety features: safety interlock on the process chamber door, overflow alarm for all tank sections, overheating protection for

all heating and drying elements, end switches for all motor-driven valves and drives, personnel protection insulation

□ Machine body made of stainless steel

□ Process sections made of electrolysis resistant elements

Page 3 of 6

Part number: 0905PSE32HY2-2

Fully automatic PowerSpray

triple hybrid system for ultra fine,

fine and maintenance cleaning of smaller quantities

01/21

PSE 300 2HY

Made in Germany

CLEANING TECHNOLOGY

kolb Cleaning Technology GmbH ▪ Karl-Arnold-Str.12 ▪ D - 47877 Willich ▪ Phone: +49 (0) 2154 9479 - 38 ▪ Fax: +49 (0) 2154 9479 - 47 ▪ e-mail: info@kolb-ct.com ▪ www.kolb-ct.com