SM_SXDX12_intern_03-2017_en.pdf - 第19页
Service Work Safety Instructions for Working with Strong Magnetic Fields Service Manual (Internal) SIPLACE SX1/SX2/DX1/DX2 19 ► Remove t he packagin g containing the magnetic track from the wor king a rea. ► Repeat these…
Service Work
Safety Instructions for Working with Strong Magnetic Fields
18 Service Manual (Internal) SIPLACE SX1/SX2/DX1/DX2
Removing the Magnetic Track
The magnetic track is only permitted to be removed by a SIPLACE engineer.
► Place the empty magnet packaging supplied by SIPLACE within easy reach of the machine. Only
ever place one magnetic track in each box. Overview of empty packaging: This must be additionally
ordered before you start work.
► Remove the old magnetic track.
► Place the magnetic track in the packaging and close the lid.
DANGER
Observe by the removing following points:
► Persons wearing active implants (e.g. pacemakers) or other ferromagnetic prostheses are
explicitly forbidden to work on this equipment or approach the vicinity of it. Keep at a safe
distance from the motor.
► Special precautions need to be taken due to the strong magnetic attraction forces in the di-
rect vicinity of the magnetic track and the moving primary unit. Heavy or wide objects made
of steel or iron must never be brought close to the magnetic track by hand. Because the
magnetic attraction forces are not visible, their effects close to the magnetic track are gen-
erally underestimated. The magnetic attraction force can start to take effect abruptly. In the
vicinity of ferromagnetic objects (made of steel or iron) of a similar size to that of the mag-
netic track, they can increase to several thousand newtons.
► Always wear appropriate work clothes and protective clothing (e.g. gloves, shoes, etc.)
when handling the magnetic track.
► Only suitably trained ASM engineers are permitted to carry out assembly work and other
tasks associated with replacing the magnetic track.
► In the event of emergencies, always have at least two wedges (approximately 10° through
15°) made of solid, non-magnetic material (e.g. Plastic or aluminum) [Item.No.: 03097870-
xx] and a non-magnetic hammer (approximately 2 - 3 kg) [Item.No.: 03097897-xx] to hand.
These tools are required in the event of an emergency in order to separate parts that have
become magnetically attached to the magnetic track and to release any parts of the body
(finger, hand, foot) that may have become trapped.
► Never place the coil assembly of an iron-core motor directly on the magnetic track.
► Electronic equipment and measuring instruments can be damaged or destroyed by strong
magnetic fields. Do not place any equipment that contains magnetic components in the vi-
cinity of computers, monitors or magnetic data media (e.g. hard disks, credit cards, audio-
tapes, videotapes etc.).
► Always keep a distance off at least 45 cm (18 inches) between individual magnetic tracks
or between a magnetic track and other magnetic surfaces!
DANGER
Packaging
► Only one magnet may be placed in each box!
► The following two warning labels must be attached to the box:
Service Work
Safety Instructions for Working with Strong Magnetic Fields
Service Manual (Internal) SIPLACE SX1/SX2/DX1/DX2 19
► Remove the packaging containing the magnetic track from the working area.
► Repeat these steps for each magnetic track.
► Continue any repair/replacement work.
Installing the Magnetic Track
Go for the installation of the magnetic track as follows:
► Place the magnet packaging supplied by SIPLACE containing the magnet within easy reach of the
machine.
► Open the lid and remove the magnetic track.
► Install the magnetic track in the machine.
► Remove the empty packaging.
► Repeat these steps for each magnetic track.
► Continue any repair/replacement work.
Warning Label W202 Warning Label Magnets
DANGER
Observe the safety instructions
During installation, observe all safety information above.
Service Work
Exchange / Demounting of Y-Magnets
20 Service Manual (Internal) SIPLACE SX1/SX2/DX1/DX2
2.5 Exchange / Demounting of Y-Magnets
NOTICE! Required spare parts
SX1/SX2
ISO4762-M4x70-A2-70 [03082432-xx]
2 x 03098467-xx secondary parts (magnets) SX in PV (about 14 pc in returnable packaging)
includes
16 x 03082592-xx-box lid for 03064172-01
16 x 03064172-Sx secondary part
16 x 03097977-xx safety cover Y magnets SIPL.SX1
1 x 00375988-xx label: Warning of a magnetic field
1 x 00386029-xx label: Warning hand injuries
1 x 00386030-xx label warning for strong magnets
1 x 00195600-xx TI Safety note maglev, D + E
2 x 03097870-xx plastic wedge, 65 x 180mm
1 x 03097897-xx copper hammer, 750 g additional SX2
4 x 03064172Sxx secondary part (single packed)
4 x 03082592-xx-box lid for 0306417201
4 x 03097977-xx safety cover Y magnets SIPL.SX1
14 x 03080697-xx ISO 4762 - M 5 x 18-8.8-E2J
Switch off the machine, disconnect it from the power supply and secure it to prevent unauthorized reac-
tivation.
Machine against restart. Observe the instructions in section LINK.
Y-axis magnetic disk on the storage side of the car Remove.
NOTICE
If only the magnets must be replaced, the demounting of the gantry is not mandatory. Move the
gantry to dismantle the magnets as much as possible on the side.
WARNING
Magnetic force 400kg
The secondary part of the linear drives contain permanent magnets with high magnetic fields.
There is a risk of death, serious personal injury and / or material damage. People with active
implants (eg pacemakers, insulin pumps), metal implants and magnetic or electrically conduct-
ing foreign bodies are strongly discouraged from dealing directly with the permanent magnets.
Due to the high attraction forces of crushing. Do not insert objects of magnetizable materials
(eg steel or iron tools, watches). In the vicinity of the permanent magnets
NOTICE
Please contact regarding the exchange of the magnets on the SIPLACE Service. Due to the
high magnetic forces and the associated risk of injury should the magnets be replaced only by
the SIPLACE service.
NOTICE
The copper hammer and wedges are used in case of accident to separate the magnets! Get an
additional person to help you on the work with the magnets.