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5 Ers a C A D- A s sistent 4 F as t , intuiti ve and comfor t able The efficient generation of complex solder programs is of great impor - tance. The Ersa CAD Assistant 4 pro- vides f or an offline program generation whi…

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Ersa VERSAFLEX
Individual adjustment of solder pots in X-Y-Z
Due to increasing product changes in
electronics production, it is neces-
sary to exchange solder nozzles or
readjust solder pots by hand.
The new Ersa VERSAFLEX solder
module sets completely new stan-
dards with regard to flexibility. As its
name already suggests, this solder
module is available for the VERSA-
FLOW 4/55 selective soldering
systems and guarantees maximum
flexibility.
Like the already existing Ersa dual pot
systems the innovative VERSAFLEX
module offers substantial added
value for the production: doubling
of throughput with PCB panels, use
of different solder alloys or nozzle
shapes without any changes required.
The two solder pots are installed on
two independent axes. In this way,
the pots can be moved and adjusted
individually in X-Y-Z direction. Thus
PCB panels can be soldered simulta-
neously in X or Y direction. In addition,
the new CAD Assistant 4 offers
offline programming with automatic
optimization of cycle times. The result
is highest flexibility at shortest cycle
time.
To meet all of tomorrow’s require-
ments we offer an upgrade package
for the innovative VERSAFLEX module
making you ready for the future: This
update allows to independently solder
two individual joints at the same time.
Highlights
Simultaneous soldering of PCB
panels in X or Y direction
Highest flexibility at the fastest
cycle time
Automatic cycle time optimization
due to offline program generation
with CAD Assistant 4
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Ersa CAD-Assistent 4
Fast, intuitive and comfortable
The efficient generation of complex
solder programs is of great impor
-
tance. The Ersa CAD Assistant 4 pro-
vides for an offline program generation
while the machine is in operation! This
ensures highest machine availability.
CAD Assistant 4 considers the specific
equipment configuration in the gen
-
eration of a solder program. Further-
more, it supports solder modules with
two independent axes (VERSAFLEX).
The data sets of the CNC axes are
processed using Drag&Drop. Fur
-
thermore, CAD Assistant 4 includes
pre-defined data sets the user can
easily adapt to his specific application.
Errors during the program creation
are prevented by a plausibility check.
Both CAD files of PCBs and image files
can be used as basis in the program
generation with CAD Assistant 4.
All movements of the fluxer as well as
the solder pots are graphically entered
on the image of the board, after which
the process data is added. Program
files created with the CAD Assistant 4
can easily be verified by means of
process simulations and can immedi
-
ately be used in the selective soldering
machine.
The software upgrade VERSAFLEX
ULTRA provides maximum flexibility
and further optimized processes:
Both solder pots can be moved fully
independently in X-Y-Z. Due to the
new autorouting feature, the genera
-
tion of complex solder programs is
super easy: The user only enters the
tracks or single joints to be fluxed
and soldered. CAD Assistant 4 then
automatically sets the machine move
-
ments in the most efficient way.
Highlights
Intuitive programming due to gra-
phic user interface
Optimized cycle times by means of
auto-routing
Automatic and optimized assign-
ment of fluxing and soldering jobs
to the available modules
Prevention of crashes by the defini-
tion of exclusion areas
Program simulation to verify
settings
Support of solder modules with two
independent axes (VERSAFLEX)
Management of up to 3 solder
modules
Simple scaling of the assembly
File import of CAD formats:
ODB++, IPC 2581, GenCAD
File import of image formats:
.jpg, .bmp, .png, .tif, .gif
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Highlights
Intuitive user guidance
Modern design
PiP-function/process monitoring
Individual user interfaces
Integrated CAD- Assistant
Ersa’s selective soldering systems of
the 4th generation are delivered with
the state-of-the-art ERSASOFT 5
operating software.
The new version of our proven sys-
tem operation software convinces,
aside from with its modern visualiza-
tion, through its operator oriented,
user friendly structure. Through
individual user interfaces, each group
of operators receives, at one glance,
the data and information it requires.
The new interface is also more
comfortable in regards to process
monitoring. Thanks to modern PiP
technology (picture in picture), the
solder parameters as well as the
process images are available at one
glance, providing optimal control for
each individual solder process.
Through an additional monitor, up to
6 single nozzles can be permanently
displayed for the purpose of process
monitoring. By a mouse click, the
individual nozzle can be enlarged to
full screen for closer observance of
the soldering process.
Simple, Clearly Arranged, Efficient
Controlling and documenting with ERSASOFT 5