JM-10操作手册.pdf - 第8页
3-3-1 XY 轴直动单元 .......................................................................... 3-18 3-3-2 各种传送传感器 ........................................................................ 3-19 3-3-3 CAL 块 .....................…
为了安全使用机器
目录
前言 .....................................................................................................................S-1
本书概要 ..............................................................................................................S-1
关于标示 ..............................................................................................................S-1
本书的构成...........................................................................................................S-1
单元名称 ..............................................................................................................S-2
1 装置概要 ..........................................................................................................1-1
1-1 本装置概要.............................................................................................1-1
1-2 本装置的构成 ......................................................................................... 1-1
2 操作程序 ..........................................................................................................2-1
2-1 生产流程 ................................................................................................ 2-1
2-2 操作概要 ................................................................................................ 2-2
步骤 1 接通主机电源 .......................................................................... 2-2
步骤 2 执行预热 ................................................................................. 2-3
步骤 3 读入生产程序 .......................................................................... 2-4
步骤 4 选择生产画面 .......................................................................... 2-5
步骤 5 设置生产基板 .......................................................................... 2-6
步骤 6 将元件供给装置安装到主机上 ............................................... 2-12
步骤 7 确认元件吸取位置 ................................................................. 2-23
步骤 8 执行生产 ............................................................................... 2-26
步骤 9 退出生产画面 ........................................................................ 2-27
步骤 10 关闭主机电源 ......................................................................2-28
3 维护 .................................................................................................................3-1
3-1 日常检查项目一览 .................................................................................. 3-1
3-2 各部分的检查 ......................................................................................... 3-2
3-2-1 气压............................................................................................3-2
3-2-2 主线过滤器（选购项） ...............................................................3-3
3-2-3 管道及接头 .................................................................................3-4
3-2-4 各单元汽缸 .................................................................................3-4
3-2-5 空气过滤器（LNC60） ............................................................... 3-7
3-2-6 传送带 ........................................................................................3-8
3-2-7 传送滑轮.....................................................................................3-9
3-2-8 气弹簧 ........................................................................................3-9
3-2-9 挡片.......................................................................................... 3-10
3-2-10 电缆、插头 ..............................................................................3-11
3-2-11 真空泵压力..............................................................................3-12
3-3 清扫...................................................................................................... 3-18
3-3-1 XY 轴直动单元 ..........................................................................3-18
3-3-2 各种传送传感器 ........................................................................3-19
3-3-3 CAL 块 ......................................................................................3-19
3-3-4 激光校准传感器（LNC60 Head） ............................................3-20
3-3-5 吸嘴.......................................................................................... 3-21
3-3-6 吸嘴外圈...................................................................................3-23
3-3-7 ATC 单元 ................................................................................... 3-24
3-3-8 送料器台架 ...............................................................................3-24
3-3-9 OCC（偏光滤光片）................................................................. 3-25
3-3-10 VCS 单元................................................................................. 3-26
3-3-11 风扇马达.................................................................................. 3-27
3-3-12 高度测量装置 (HMS).............................................................. 3-27
3-4 注油...................................................................................................... 3-28
3-4-1 XY 轴直动单元 ..........................................................................3-28
3-4-2 XY 轴滚珠丝杠 ..........................................................................3-29
3-4-3 传送导轴...................................................................................3-31
3-4-4 滚珠丝杠和花键轴（Head 部） ................................................3-31
3-5 消耗品一览表 ....................................................................................... 3-32
3-6 推荐定期更换用的零部件 ..................................................................... 3-32
4 生产时的各项处理 ............................................................................................4-1
4-1 用完元件（在操作选项中选中“无元件暂停”时） ................................ 4-1
4-2 用完元件（操作选项中未勾选“无元件暂停”时） ................................ 4-2
4-3 标记识别错误 ......................................................................................... 4-3
4-4 激光脏污错误 ......................................................................................... 4-4
4-5 发生各种错误（LA 识别错误、芯片站立、异元件判定） ....................... 4-5
4-6 发生图像识别异常错误 ........................................................................... 4-6
4-7 元件保护暂停 ......................................................................................... 4-7
4-8 吸嘴错误 ................................................................................................ 4-8
4-9 继续生产 ................................................................................................ 4-9
4-10 因打开安全盖生产异常结束.................................................................4-11
4-11 检测到传送带浮动生产异常结束 ..........................................................4-11
4-12 生产时的其他错误 .............................................................................. 4-12
4-12-1 芯片站立错误.......................................................................... 4-12
4-12-2 异元件错误 ............................................................................. 4-12
4-12-3 元件方向异常错误...................................................................4-12
4-12-4 吸取偏移错误.......................................................................... 4-12
5 操作故障的排除方法 ........................................................................................5-1
5-1 贴片偏移 ................................................................................................ 5-1
5-1-1 整个基板发生贴片偏移（每个基板都反复出现） ........................ 5-1
5-1-2 整个基板的贴片不齐（每个基板的偏移方式各不相同） .............5-2
5-1-3 使基板的一部分发生贴片偏移..................................................... 5-2
5-1-4 仅特定的元件发生贴片偏移 ........................................................5-3
5-1-5 贴片角度偏差.............................................................................. 5-3
5-2 元件吸取错误 ......................................................................................... 5-4
5-3 激光识别（元件识别）错误....................................................................5-5
5-4 吸嘴装卸错误 ......................................................................................... 5-5
5-5 标记（BOC 标记、基准领域标记）识别错误 .........................................5-6
5-6 其它错误 ................................................................................................ 5-7
6 图像错误详细情况 ............................................................................................ 6-1
6-1 VCS 监视器图像错误的表示.................................................................... 6-1
6-2 标记识别错误的情况............................................................................... 6-1
6-3 标准引脚元件识别错误的情况 ................................................................ 6-2
6-4 特殊引脚元件(扩展引脚插头)识别错误的情况 ........................................6-3
6-5 面积排列元件(“外周球”)识别错误的情况 ............................................ 6-4
6-6 面积排列元件(“所有球”)识别错误的情况 ............................................ 6-5
6-7 面积排列元件(“所有球-陶瓷”)识别错误的情况....................................6-7
6-8 外形识别元件识别错误的情况 ................................................................ 6-8
6-9 通用图形元件(引脚元件／外形元件)识别错误的情况............................ 6-10
6-10 通用图形元件(球元件／外形元件)识别错误的情况 .............................6-12
6-11 铝电解电容器／GaAsFET 识别错误的情况 ........................................ 6-14
7 记录工具（Log Tool）......................................................................................7-1
7-1 记录工具 ................................................................................................ 7-1
7-2 自动取得记录功能 .................................................................................. 7-2
7-2-1 取得出错的自动记录...................................................................7-2
7-2-2 取得停机前的生产自动记录 ........................................................7-3