SM_Series_EN.pdf - 第3页
F ast Chip Shooter F lexible Placer Suppor ts for v arious produc tion modes accor ding to production characteristics One -side operation 1,500mm long board The SM471PL US is a high per formance chip shooter which applie…
21%
SM Series Common Feature
Added a new function maximizing the operational
convenience of customers
Know-how Accumulated over 30 Years!
With 17,000 sets having been sold since its market launch in
2005, the SM series component placers Hanwha's best selling
products. Please experience Hanwha's know-how with the SM
series component placers veried by many customers worldwide.
Convenient in-line operation through unication of main modules and in-line platform
As a standard of medium speed component placers, SM series
component placers provide all essential functions necessary
for PCB production at a reasonable price, allowing investment
to be returned in a short period of time.
Since large-sized components are not viewed in one screen, it
is hard to adjust their pickup or placement positions. In order
to remove such inconvenience, the panorama view function is
added to allow large components to be viewed within the FOV of a
camera.
When the same components are supplied from dierent component
supply devices, this function allows components to be used without
changing a PCB le and downloading a new PCB le.
Optimized to various production environments with a line-up of the
highest speed/accuracy among component placers of the same class.
Panorama View Function Multi-Vendor Component Management Function
Outstanding Cost Performance The highest performance among the
component placers of the same class
Description
SM471PLUS SM481PLUS SM482PLUS
Speed
Optimum 78,000 CPH 40,000 CPH 30,000 CPH
Accuracy
0402 ±40
㎛
±40
㎛
±40
㎛
BGA/QFP ±50
㎛
±30
㎛
±30
㎛
Description Single Lane Dual Lane
SM471PLUS Max.610(L)x460(W) Max.610(L)x250(W)
SM481PLUS Max.1,500(L)x460(W) -
SM482PLUS
Max.1,200(L)x510(W)
-
SM485
Max.740(L)x460(W)
-
21% of medium speed component placers are
SM series component placers
No. 1 in the industry
" "
A Drag & Drop component
registration system, allowing
registration of component
information through
automatic recognition and
rotation by simply clicking the
mouse. (When applying Elite2)
In addition, user convenience is further reinforced by unifying the
on-line/o-line component registration systems.
Owing to Hanwha's own On-the-y image recognition technology
which allows component recognition without stopping while
moving after component pickup, placement speed is maximized
by minimizing the moving time between the pickup position and
placement position and reducing the recognition time to zero.
Mixed use of electric and pneumatic
feeders in the same feeder base is available
for SM series component placers.
The investment in production can be
minimized by using these feeders along
with existing feeders.
※
When applying an option for a large PCB
Checks for nozzle contamination
during production to prevent
non-insertion and dumping of a
large number of components in
advance, ensuring high quality
production.
Time of inspection - Before/after ANC; before/after component
placement; and after component dumping
▶
Accumulated production of 17,000 sets
17,000
No. 1 in the industry of medium speed
component placers
Easy Component Registration
New Part Editor
On-the-y Placement Method
Component Monitoring before/after Placement
The highest applicability to long and large
PCBs among machines of the same class
Mixed Use of Electric Feeder and
Pneumatic Feeder
Component Pickup
Vision Check
Component Placement
Move to the
placement position
Hanwha Bestseller
2005 2007 2009 2011 2013 2015 2017
Fast Chip Shooter Flexible Placer
Supports for various production modes
according to production characteristics
One-side operation
1,500mm long board
The SM471PLUS is a high performance chip shooter which applies two gantries
equipped with 10 spindles per head as well as a new Fly Camera system.
Compared to the existing SM471 model, its placement speed is increased
further to 78,000CPH, which is the highest in the world among chip shooters of
the same class. In addition, it is basically applicable to components from 0402
(01005inch) chips to maximum
□
14mm IC components. Its actual productivity
and placement quality is improved by applying high-speed and high precision
electrical feeders. With two gantries and dual lane, the SM471PLUS supports
various production modes to maximize the productivity of SM series machines.
The SM481PLUS can perform high-speed placement of chips at 40,000CPH
and QFPs at one per 1.1 seconds, respectively (each at optimum speed)
by applying the on-the-fly recognition technology patented by Hanwha,
which enables component placement at the highest speed among all
medium speed component placers. With one-gantry structure having a
high-speed piano head with 10 nozzles, the machine can be operated with
minimum manpower using one side of the machine. Being able to produce
long boards with lengths of up to 1,500mm, the machine boasts of its
applicability to the largest PCBs among SM series component placers.
Features Features
Join Mode
Common use of front and rear feeders
(less than D 250mm)
Single Mode
Production of medium- and large-sized boards
(greater than D 250mm)
Twin Mode
Separate placement at front and rear sides
(less than D 250mm)
Even when a problem occurs to one placement head or when the
components in the feeder runs short, another head can help place
components, allowing continuous production without stopping the
machine
Placement Speed
Chip 78,000CPH (Optimal)
Applicable
Component
0402(01005inch)
~ Max.
□
14mm (h12mm)
Placement
Accuracy
±40
㎛
@ Cpk ≥ 1.0 /Chip,
±50
㎛
@ Cpk ≥ 1.0 /QFP
Applicable PCB
L510xW460 (Standard)
L610xW460 (Option)
Placement Speed
Chip 40,000CPH (Optimal)
Applicable
Component
0402 ~
□
16mm (h10mm) (Fly)
~ Max.
□
55mm,L75 (h15mm) (Fix)
Placement
Accuracy
±40
㎛
@ Cpk ≥ 1.0 /Chip,
±30
㎛
@ Cpk ≥ 1.0 /QFP
Applicable PCB
L460xW400x1Lane (Standard)
L1,500xW460x1Lane (Option)
Dual lane and shuttle conveyor maximizes the
productivity of SM series component placers
10Spindle x 2Gantry 10Spindle x 1Gantry
Production speed and component coverage
suitable for general-purpose high-speed placement
General-purpose high-speed machine among SM series component
placers, which applies a high-speed piano head with 10 nozzles and an
option for an upward camera.
Dual lane production maximizes the productivity of small boards and
the shuttle conveyor ensures extensibility to the production of large
boards.
With single gantry and single lane structures optimized for machine
operation using only one side of the machine, the production area
and manpower can be utilized eciently.
Two-staged placement using an extended conveyor allows
production of long boards with lengths of up to 1,500mm.
(The SM482PLUS can produce boards with lengths of up to 1,200mm)
1,690mm
1,500mm 1,500mm
25
SM485
SM481
PLUS SM482PLUS
SM471PLUS
15
12
0402(01005inch)
□ 42 □ 55 L150
Width
(mm)
Height
(mm)
□ 14 □ 16 □ 22 □ 32 □ 42 □ 55(L75)
(MFOV)
25
15
12
10
Width
(mm)
0402 0603
1005
1608
Tantal
Transistor
Diode
ALC
471(Fly)
481(Fly)
482(Fly)
SOP
CSP
QFP
BGA
Connector
SM481/482 (Fix)
35 mm Fix Camera
45 mm Fix Camera
Multi-Functional Placer
Panorama view
The SM482PLUS can be applied to components from 0603 microchips to
□
22mm IC components by applying the on-the-y recognition technology
patented by Hanwha, which enables component placement at the highest
speed among all medium speed component placers. In addition, it can
recognize components of
□
42mm with 0.4mm fine pith with a 45mm
camera by applying a high pixel Camera system to the Fix camera. It also
allows high precision (30 micron) placement of IC components and provides
a polygon recognition algorithm for easy registration of components of
complicated shapes.
Features
Placement Speed
Chip 30,000CPH (Optimal)
Applicable
Component
0603 ~
□
22mm (h12mm) (Fly)
~ Max.
□
55mm, L75 (h15mm) (Fix)
Placement
Accuracy
±40
㎛
@ Cpk ≥ 1.0 /Chip,
±30
㎛
@ Cpk ≥ 1.0 /QFP
Applicable PCB
L460xW400x1Lane (Standard)
L1,200xW510x1Lane (Option)
Powerful Camera algorithm
Increases the recognition accuracy using the component image
noise removal function and auto-teaching function. The Fly camera
helps recognize and calibrate the components including Chip, TR,
BGA, QFP, etc., while moving them to the placement position after
pickup.
For components whose size exceeds the FOV of a camera, the
panorama view function that combines split component images
into one is used. The solution optimized for irregular shaped SMD
components is provided by teaching the pickup/placement position
easily.
●
Automatic Real Time Pickup Position Calibration System
●
Polygon Function
Abstracts and recognizes a component wholly
General Image of Large
Component Pickup
Combined Panoramic Image
▶
6Spindle x 1Gantry
Wide Ranged Component Placer
The SM485 is a wide range chip mounter that allows high-speed placement of
small components as well as precise placement of odd-shaped components with
4 sets of high-speed spindles and 1 set of precision spindle with back-light system
and force control function. It can place various odd-shape components from
0402 chips up to
□
55mm IC components(H26mm), Long connectors of 150mm,
Shield cans, Bare chips, Insert components, etc. In addition, The SM485 provides
an all-in-one solution that allows high quality placement and management of
components from chips to odd-shaped components without adding an extra
expensive machine.
BeforeLaser lighting After
▶
BeforeBacklight After
▶
Features
Placement Speed
22,000 CPH
Applicable
Component
0402 ~
□
21mm (h15mm) (Fly)
~
□
55mm (h26mm) (Fix)
L150mm x 25mm
Placement
Accuracy
±40
㎛
@ Cpk ≥ 1.0 /Chip,
±30
㎛
@ Cpk ≥ 1.0 /IC
Applicable PCB
L460xW400x1Lane (Standard)
L740xW460x1Lane (Option)
Optimum solution for the placement of
Insert components
Various lighting for component recognition
Provides various gripper nozzles and force control function to place
precisely odd-shaped components of various sizes and heights.
Allows precise placements of insert components and bare chips
that need to control the pressure in z-axis direction for placements.
Allows more precise placement through shadow recognition by
applying backlight for the accurate recognition of components such
as shield cans with high reectivity. In addition, provides the laser
lighting as a option to recognize pins of inserted components more
accurately.
4high-speed+1high precision Spindlex1Gantry