SM_Series_EN.pdf - 第4页

Multi-F unctional Plac er P anorama view The SM482PL US can be applied to components from 0603 microchips to □ 22mm IC components by applying the on-the -y recognition technology patented b y Hanwha, which enables compo…

Fast Chip Shooter Flexible Placer

Supports for various production modes

according to production characteristics

One-side operation

1,500mm long board

The SM471PLUS is a high performance chip shooter which applies two gantries

equipped with 10 spindles per head as well as a new Fly Camera system.

Compared to the existing SM471 model, its placement speed is increased

further to 78,000CPH, which is the highest in the world among chip shooters of

the same class. In addition, it is basically applicable to components from 0402

(01005inch) chips to maximum

□

14mm IC components. Its actual productivity

and placement quality is improved by applying high-speed and high precision

electrical feeders. With two gantries and dual lane, the SM471PLUS supports

various production modes to maximize the productivity of SM series machines.

The SM481PLUS can perform high-speed placement of chips at 40,000CPH

and QFPs at one per 1.1 seconds, respectively (each at optimum speed)

by applying the on-the-fly recognition technology patented by Hanwha,

which enables component placement at the highest speed among all

medium speed component placers. With one-gantry structure having a

high-speed piano head with 10 nozzles, the machine can be operated with

minimum manpower using one side of the machine. Being able to produce

long boards with lengths of up to 1,500mm, the machine boasts of its

applicability to the largest PCBs among SM series component placers.

Features Features

Join Mode

Common use of front and rear feeders

(less than D 250mm)

Single Mode

Production of medium- and large-sized boards

(greater than D 250mm)

Twin Mode

Separate placement at front and rear sides

(less than D 250mm)

Even when a problem occurs to one placement head or when the

components in the feeder runs short, another head can help place

components, allowing continuous production without stopping the

machine

Placement Speed

Chip 78,000CPH (Optimal)

Applicable

Component

0402(01005inch)

~ Max.

□

14mm (h12mm)

Placement

Accuracy

±40

㎛

@ Cpk ≥ 1.0 /Chip,

±50

㎛

@ Cpk ≥ 1.0 /QFP

Applicable PCB

L510xW460 (Standard)

L610xW460 (Option)

Placement Speed

Chip 40,000CPH (Optimal)

Applicable

Component

0402 ~

□

16mm (h10mm) (Fly)

~ Max.

□

55mm,L75 (h15mm) (Fix)

Placement

Accuracy

±40

㎛

@ Cpk ≥ 1.0 /Chip,

±30

㎛

@ Cpk ≥ 1.0 /QFP

Applicable PCB

L460xW400x1Lane (Standard)

L1,500xW460x1Lane (Option)

Dual lane and shuttle conveyor maximizes the

productivity of SM series component placers

10Spindle x 2Gantry 10Spindle x 1Gantry

Production speed and component coverage

suitable for general-purpose high-speed placement

General-purpose high-speed machine among SM series component

placers, which applies a high-speed piano head with 10 nozzles and an

option for an upward camera.

Dual lane production maximizes the productivity of small boards and

the shuttle conveyor ensures extensibility to the production of large

boards.

With single gantry and single lane structures optimized for machine

operation using only one side of the machine, the production area

and manpower can be utilized eciently.

Two-staged placement using an extended conveyor allows

production of long boards with lengths of up to 1,500mm.

(The SM482PLUS can produce boards with lengths of up to 1,200mm)

1,690mm

1,500mm 1,500mm

SM485

SM481

PLUS SM482PLUS

SM471PLUS

0402(01005inch)

□ 42 □ 55 L150

Width

(mm)

Height

(mm)

□ 14 □ 16 □ 22 □ 32 □ 42 □ 55(L75)

(MFOV)

Width

(mm)

0402 0603

1005

1608

Tantal

Transistor

Diode

ALC

471(Fly)

481(Fly)

482(Fly)

SOP

CSP

QFP

BGA

Connector

SM481/482 (Fix)

35 mm Fix Camera

45 mm Fix Camera

Multi-Functional Placer

Panorama view

The SM482PLUS can be applied to components from 0603 microchips to

□

22mm IC components by applying the on-the-y recognition technology

patented by Hanwha, which enables component placement at the highest

speed among all medium speed component placers. In addition, it can

recognize components of

□

42mm with 0.4mm fine pith with a 45mm

camera by applying a high pixel Camera system to the Fix camera. It also

allows high precision (30 micron) placement of IC components and provides

a polygon recognition algorithm for easy registration of components of

complicated shapes.

Features

Placement Speed

Chip 30,000CPH (Optimal)

Applicable

Component

0603 ~

□

22mm (h12mm) (Fly)

~ Max.

□

55mm, L75 (h15mm) (Fix)

Placement

Accuracy

±40

㎛

@ Cpk ≥ 1.0 /Chip,

±30

㎛

@ Cpk ≥ 1.0 /QFP

Applicable PCB

L460xW400x1Lane (Standard)

L1,200xW510x1Lane (Option)

Powerful Camera algorithm

Increases the recognition accuracy using the component image

noise removal function and auto-teaching function. The Fly camera

helps recognize and calibrate the components including Chip, TR,

BGA, QFP, etc., while moving them to the placement position after

pickup.

For components whose size exceeds the FOV of a camera, the

panorama view function that combines split component images

into one is used. The solution optimized for irregular shaped SMD

components is provided by teaching the pickup/placement position

easily.

●

Automatic Real Time Pickup Position Calibration System

●

Polygon Function

Abstracts and recognizes a component wholly

General Image of Large

Component Pickup

Combined Panoramic Image

▶

6Spindle x 1Gantry

Wide Ranged Component Placer

The SM485 is a wide range chip mounter that allows high-speed placement of

small components as well as precise placement of odd-shaped components with

4 sets of high-speed spindles and 1 set of precision spindle with back-light system

and force control function. It can place various odd-shape components from

0402 chips up to

□

55mm IC components(H26mm), Long connectors of 150mm,

Shield cans, Bare chips, Insert components, etc. In addition, The SM485 provides

an all-in-one solution that allows high quality placement and management of

components from chips to odd-shaped components without adding an extra

expensive machine.

BeforeLaser lighting After

▶

BeforeBacklight After

▶

Features

Placement Speed

22,000 CPH

Applicable

Component

0402 ~

□

21mm (h15mm) (Fly)

□

55mm (h26mm) (Fix)

L150mm x 25mm

Placement

Accuracy

±40

㎛

@ Cpk ≥ 1.0 /Chip,

±30

㎛

@ Cpk ≥ 1.0 /IC

Applicable PCB

L460xW400x1Lane (Standard)

L740xW460x1Lane (Option)

Optimum solution for the placement of

Insert components

Various lighting for component recognition

Provides various gripper nozzles and force control function to place

precisely odd-shaped components of various sizes and heights.

Allows precise placements of insert components and bare chips

that need to control the pressure in z-axis direction for placements.

Allows more precise placement through shadow recognition by

applying backlight for the accurate recognition of components such

as shield cans with high reectivity. In addition, provides the laser

lighting as a option to recognize pins of inserted components more

accurately.

4high-speed+1high precision Spindlex1Gantry

T-SOLUTION

Manufacturing

Solution

ITEM

T-OLP

T-PnP

Off line

Programming

Solution

Traceability Solution

Line

Managem Solution

•

Line & Path Optimizing

•

Feeder Arrangement

•

Component Editing

•

Parts Verification

T-PVS

•

Traceability (Lot tracking)

T- LTS

•

Monitoring

•

Analysis & Diagnosis

•

Prediction & Prevention

•

Offline Part Registration Station

T-Elite

High mix low volume line

Performance Improved

Low mix middle volume line

High mix middle volume line

Chip & Odd Component

30,000CPH(Optimum)

SM482PLUS

SM471PLUS

+ SM481PLUS

SM471PLUS (

+SM482PLUS

SM471PLUS (

+SM482PLUS+SM485

SM471PLUS +

+ SM482PLUS

+ SM481PLUS

+ SM482PLUS

Chip only

78,000CPH

Chip & Odd Component

186,000CPH(Optimum)

Chip & Odd Component

118,000CPH(Optimum)

Odd Component

30,000CPH(Optimum)

Odd Component

70,000CPH(Optimum)

Chip & Odd Component

208,000CPH(Optimum)

T-Solution

ERP / MES

Connecting

Manufacturing and operation system for factory

automation

- Management of production, materials, quality, etc.

ERP / MES

Monitoring, prediction and prevention system

- Monitoring, diagnosis, preventive maintenance, yield

management, etc.

T-PnP

Incorrect insertion prevention as well as production history tracking and

management system

- Real list and material barcode comparison and management, incorrect

placement prevention, production history tracking and management

T-LTS, T-PVS

PCB program creation and component registration system

- Optimization of feeder and nozzle arrangement and placement order, as well as

off-line component registration, etc.

T-OLP, T-Elite

Maximizes productivity in connection with the T-Solution, an optimized software for integrated management, and realizes stable quality.

※

The above production speed is based on the optimum. It diers depending on the customers' production environment. For a more detailed line conguration, please contact our salesperson.

T-Solution for

Series